通用APQP项目评审英文版

1SupplierProgramReviewMeeting#1GM1927-15APQPKick-offMeetingAdvancedProductQualityPlanning2SupplierProgramReviewMeeting#1Purpose:•CommunicatetheprocessthatwillbeusedtoprovideprogramupdatesforAPQPDeliverables.•ConfirmAPQPcommunicationChannelsbetweenSupplierandGM.•EnsurethatGMrequirementsareunderstood.•UnderstandcurrentprogramstatustoensureconformancetoGMTiming.•Provideaformalprocesstoraiseopenissuesforresolution.•Formjointfocusonfuturesteps.3•Background-APQP-GlobalAPQPDevelopment•APQPProjectPlanOverview•APQPKick-offMeeting-SQRequirements-ProgramTiming-ReviewChecklists-IdentifyOpenIssues•SummaryAgendaAdvancedProductQualityPlanningWorldwidePurchasingNovember2000GeneralMotorsCorporationGM4BackgroundDefinition:AdvancedProductQualityPlanning--APQP•Structuredmethoddefinesandestablishesstepsnecessarytoensureproductmeetscustomerrequirements•Requiredforallnewparts•ResponsibilityofthesupplierPurpose&Structure:•Communicatestherequirementsnecessarytodevelopaproductqualityplan•TopManagementsupportbythesupplieriskeytothesuccessoftheanyAPQPprocess•RequiresanenvironmentoftrustandcooperationbetweenallpartiesAPQP5QS-9000APQPDirectionEstablishmentofanAdvancedProductQualityPlan•QS-9000section4.2.3.1requirestheestablishmentofanadvancedproductqualityplan•AIAGAPQPManualisreferencedasthedocumentthatshouldbeused–Detailofspecificdeliverableswasnotclearlydefined–Separate“unique”Regional&DivisionalrequirementsdevelopedBackground6GMGlobalAPQP•GM-1927istheGeneralMotorsCommonGlobalAPQPManual•GM’scommondirectionforthedevelopmentandimplementationofanAPQPplanGlobalAPQPDevelopmentAdvancedProductQualityPlanningWorldwidePurchasingNovember2000GeneralMotorsCorporationGM7CommonGlobalAPQPProcessforGMWorldwide•GM-1927replacesallregionalanddivisionalAPQPreferencemanuals•GM-1927harmonizedandstandardizedthemultipleregionalanddivisionalAPQPmanuals–Alignswiththe5phaseswithintheAIAGAPQPmanualandprovidesthedetailrequiredtoimplementanAPQPplan–AlignswithGM’s4PhaseProgramTimingandDeliverablesGlobalAPQPDevelopment8GM1927DocumentsandForms•Ordering:Orderinginformationforalldocumentsandmanualslistedorreferencedthroughoutthismanual(GM1927)iscontainedonpageII•ElectronicCopies:Thismanualandalldocumentsthatarepartofthismanual(thisincludesanydocumentwithaGM1927number)canbefoundthroughtheinternetattheGMSupplyPowerwebsiteTheaddressis:•Login•SelectQualityPower•SelectLibrary•SelectSupplierQuality•SelectAPQPManual&DocumentsGlobalAPQPDevelopment9STARTOFPRODUCTIONRUN@RATE(GP-9)PRODUCTIONPARTAPPROVAL(PPAP)PROTOTYPESAMPLEAPPROVAL(GP-11)PRE-PRODUCTIONMEETINGADVANCEDPRODUCTQUALITYPLANNING(APQP)SOURCINGDECISIONPOTENTIALSUPPLIERASSESSMENTWWPSUPPLIERQUALITYIMPROVEMENTPROCESSLIFEOFPARTTIMELINEEARLYPRODUCTIONCONTAINMENT(GP-12)GLOBALSOURCINGIMPROVEMENTMEETINGQUALITYWORKSHOPLEVELIICONTROLLEDSHIPPINGLEVELICONTROLLEDSHIPPINGSUPPLIERQUALITYPROCESSES&MEASURES(GP-5)PERFORMANCEMONITORINGCONTINUOUSIMPROVEMENT(GP-8)GMGlobalAPQPAPQPProjectPlan4PhasePhase0Phase1Phase2Phase3GMPre-sourcingPlanandDefineProductDesignandDevelopmentAIAGProcessDesignandDevelopmentProductandProcessValidationFeedback,AssessmentandCorrectiveActionVDPPre-sourcing-96-92-88-84-80-76-72-68-64-60-56-52-48-44-40-36-32-28-24-20-16-12-8-404812162024GenericAlphaBetaProtoFE1FE2FE3PPAPPilotSSFAPQPTaskProgramReviewsPR-1PR-2PR-3PR-41KeyStakeholder'sMtgPR-1o------------o2TechnicalReviewsPR-1o--------o3RiskAssessmentPR-1,2,3TRo-----------------------o4SupplierProgramReviewsoooo5TimingCharts/OpenIssuesPR-1,2,3,4oooooooooo6FeasibilityLettersPR-1,2,3,4ooo7FlowChartPR-1,2,4oo----------------oo---------------------o8DFMEAPR-1,2,4ooo9DesignReviewPR-2,3oo10GageReviewPR-2,3,4o--------------------------------------------------------------------------------------------------------------o11GP-11PR-2,3o---------------------o12PFMEAStrategyPR-1,2,3,4oo----------------ooo---------------------oo13ControlPlanPR-1,2,3,4oo----------------oo---------------------oo14GP-12PR-4o-------------------------------------------------------------------------------------------------------------------o15PPAPPR-4o------------------o16Run@Rate(GP-9)PR-1,4ooo-------------------------------------o17LessonsLearnedPR-1,2,3,4ooooooPlacomplete/staconceptdesigngageapproval,KCDSfinalPlainitial-initial-initial-GD&TprototypefinalprototypefinalprototypeComplete(Platforminitial-TRKick-offinitial-planUpdateRiskSQGlobalAPQPCombinationoftheBestProcessesExperience10ManualContents•Preface•TableofContents•RASIC•ExplanationofPMI’s(ProcessModelIntegration)•PMI’sfor17Tasks/Deliverables•Appendices•GlossaryGlobalAPQPThe17TasksaretheKeyforSuccess!AdvancedProductQualityPlanningWorldwidePurchasingNovember2000GeneralMotorsCorporationGM11APQP“AtaGlance”•Showsthelinkageofthe17deliverablesto:–GM’s4phasetiming–GM’sSourcingProcess–AIAGAPQP5phaseswithintheAPQPplanningprocess•ThefocusoftheAPQPProjectPlanisontimingofeachdeliverable–Levelsofcompletenessforspecificdeliverablesisclearlyidentified–TherequiredcompletionofitemsistiedtothespecificGMbuildeventAPQPProjectP