QCP品质控制计划模板

RegularSize正常样本容量RegularFreq.正常频率TightenSize加严样本量TightenFreq.加严频率1吸力测试RTDtest★-0.8～-1.8KPa适配OK,有烟雾被吸出，两个LED灯同时亮Normalmate&twoLedlight吸烟治具RTDtester重新制作及分析原因Readjustandanalysis2充电功能测试Chargefunctiontest★接上U020，两个LED等呈呼吸灯，充电电流为0.35~0.4AtwoLedbreathinglight直流电源DCPower重新制作及分析原因Readjustandanalysis3外观appearance★电池管外观无刮伤或生锈Noscrapedorgetrusty目视Visualcheck重新制作及分析原因Readjustandanalysis4实物组装assembleandinstall★依据SOP定义作业手法以及BOM所用物料执行确认AccordingtotherequirementsofSOPandtheBOMforconfirming.实物组装assembleandinstall退料ReturnmaterialtoMRB1充电电压Chargingvoltage★DC3.3V-4.2V充电板测试治具Chargingtestfixture80pcs2H80pcs1HIPQC抽检IPQCSampling退料ReturnmaterialtoMRB2充电电流Chargingcurrent★0.35A-0.4A充电板测试治具Chargingtestfixture80pcs2H80pcs1HIPQC抽检IPQCSampling退料ReturnmaterialtoMRB3静态电流QuiescentCurrent★10μA主板测试治具PCBAtestfixture80pcs2H80pcs1HIPQC抽检IPQCSampling退不良物料ReturndefectivematerialtoMRB4防静电环Anti-staticring★防静电阻大于106Ohn防静电环测试仪Anti-staticringtester所有防静电环AllAnti-staticring4H所有防静电环AllAnti-staticring2HIPQC抽检IPQCSampling返工Rework5充电PCBA规格chargePCBAdirection闪红灯或依据BOM定义RedlightorAccordingtoBOM目视Visualcheck80pcs2H80pcs1HIPQC抽检IPQCSampling退料ReturnmaterialtoMRB0《产品制程巡检记录表》《IPQCprocessinspectionrecord》吸烟治具RTDTesterC078烟弹C078CartridgesU020充电器U020charge直流电源DCPower《首检确认表》FAIchecklist充电板测试治具Chargingtestfixture防静电环Anti-staticring防静电环测试仪Anti-staticringtester充电测试/分板Chargingtest/Separateboard15PCS《首检确认表》FAIchecklist《首检确认表》FAIchecklist《产品制程巡检记录表》《IPQCprocessinspectionrecord》《产品制程巡检记录表》《IPQCprocessinspectionrecord》《产品制程巡检记录表》《IPQCprocessinspectionrecord》《首检确认表》FAIchecklist电池首件品确认FirstArticleInspection(FAI)每天开拉时或订单变更时whenproductionlinestartororderchangedIPQC抽检IPQCSampling《产品制程巡检记录表》《IPQCprocessinspectionrecord》Methods方法责任部门ResponsibleDepartmentsControlMethod控制方法Reactionplan反应计划NO.编号Product产品Process过程Product/Process/Spec./Tolerance产品/过程/规格/公差Evaluation/MeasurementTech.评价/测量技术Samplingplan抽样计划ControlPlan控制计划Prototype样件Trialrun试产Massproduction量产Keycontact/Phone主要联系人/电话：NAIssueddate(Orig.)初版日期：2016-5-13控制计划编号：待定ControlPlanNO.每天开拉时或订单变更时whenproductionlinestartororderchanged10PCSIssueddate(Rev.)升版日期：2016-7-5CoreTeam核心小组：CustomerEngineeringApprove/Date（IfReq'd)客户工程批准/日期：（如需要）NAPartname/Description零件名称/描述：C086电池组装C086BatteryassemblySupplier/Plantapproval/Date供应商/工厂批准/日期：待定CustomerQualityApprove/Date（IfReq'd)客户质量批准/日期：（如需要）NASupplier/Plant供应商/工厂名称：SMACOSupplier/PlantCode供方代码：C086BatteryOtherApproval/Date(IfReq'd)其他批准/日期（如需要）：NAOtherApproval/Date(IfReq'd)其他批准/日期：（如需要）NAPartNumber/LatestChangeLevel零件号/最新更改水平：NAPart/ProcessNO.零件/过程编号ProcessName/OperationDescription过程名称/操作描述Machine,Device,Jig,ToolsforMFG.material制造用机器、装置、夹具、工具、物料Characteristics特性Characteristicclass特性分类TightenSamplingPlanshouldbeappliedif1.customerrequired2.Productqualityconcern3.majorcustomercomplaint4.Managementand/orCFTDecision1/10RegularSize正常样本容量RegularFreq.正常频率TightenSize加严样本量TightenFreq.加严频率Methods方法责任部门ResponsibleDepartmentsControlMethod控制方法Reactionplan反应计划NO.编号Product产品Process过程Product/Process/Spec./Tolerance产品/过程/规格/公差Evaluation/MeasurementTech.评价/测量技术Samplingplan抽样计划ControlPlan控制计划Prototype样件Trialrun试产Massproduction量产Keycontact/Phone主要联系人/电话：NAIssueddate(Orig.)初版日期：2016-5-13控制计划编号：待定ControlPlanNO.Issueddate(Rev.)升版日期：2016-7-5CoreTeam核心小组：CustomerEngineeringApprove/Date（IfReq'd)客户工程批准/日期：（如需要）NAPartname/Description零件名称/描述：C086电池组装C086BatteryassemblySupplier/Plantapproval/Date供应商/工厂批准/日期：待定CustomerQualityApprove/Date（IfReq'd)客户质量批准/日期：（如需要）NASupplier/Plant供应商/工厂名称：SMACOSupplier/PlantCode供方代码：C086BatteryOtherApproval/Date(IfReq'd)其他批准/日期（如需要）：NAOtherApproval/Date(IfReq'd)其他批准/日期：（如需要）NAPartNumber/LatestChangeLevel零件号/最新更改水平：NAPart/ProcessNO.零件/过程编号ProcessName/OperationDescription过程名称/操作描述Machine,Device,Jig,ToolsforMFG.material制造用机器、装置、夹具、工具、物料Characteristics特性Characteristicclass特性分类TightenSamplingPlanshouldbeappliedif1.customerrequired2.Productqualityconcern3.majorcustomercomplaint4.Managementand/orCFTDecision1烙铁温度Irontemperature★300-340℃温度测试仪TemperatureTester所有烙铁Allheatediron2H所有烙铁Allheatediron1HIPQC抽检IPQCSampling退料ReturnmaterialtoMRB2焊线布局Wirelayout★PCBA板的“G”“L”、“D”、“B+”对应不同的线材（按照SOP）PCBboardGL,D,B+correspondtodifferentwires(accordingtoSOP)目视Visualcheck80pcs2H80pcs1HIPQC抽检IPQCSampling返工Rework3防静电环Anti-staticring★防静电阻大于106Ohn防静电环测试仪Anti-staticringtester所有防静电环AllAnti-staticring4H所有防静电环AllAnti-staticring2HIPQC抽检IPQCSampling返工Rework4外观appearance锡点要圆滑，不可有锡尖、气泡、假焊、冷焊Tinpointsmooth目视Visualcheck80pcs2H80pcs1HIPQC抽检IPQCSampling返工Rework1固定座外观holderappearance无破损、披锋、堵孔Nodamaged,burr,plughole目视Visualcheck80pcs2H80pcs1HIPQC抽检IPQCSampling退料ReturnmaterialtoMRB2充电板外观ChargePCBAappearance★锡点圆滑\线位顺序（红蓝黑）Tinpointsmooth\wiresequence(red,blue,black)目视Visualcheck80pcs2H80pcs1HIPQC抽检IPQCSampling退料ReturnmaterialtoMRB3引线穿孔wirethroughhole★按线序平整穿插孔内，不允许出现交叉，不允许用力拉扯控制板线Noacrosswire,notightwire目视Visualcheck80pcs2H80pcs1HIPQC抽检IPQCSampling返工Rework4防静电环Anti-staticring★防静电阻大于106Ohn防静电环测试仪Anti-staticringtester所有防静电环AllAnti-staticring4H所有防静电环AllAnti-staticring2HIPQC抽检IPQCSampling返工Rework5控制板装配Sensorassembly★控制器板压平置放在开关固定座内，不允许歪斜，轻拉控制板线，不允许出现脱落Senso