VOLVO-APQP-PPAP-Deployment-supplier-Information-沃尔

APQP–PPAPDEPLOYMENTSUPPLIERINFORMATION2007-01Volvo3PandPowertrain-SupplierandQualityDevelopment2007-01APQP–PPAPDeployment–Informationkit2InitialSampleApprovalMOVINGPARTQUALITYASSURANCEREQUIREMENTSTOINTERNATIONALSTANDARDSPartQualityAssuranceProductionPartApprovalProcess(PPAP)AdvancedProductQualityPlanning(APQP)VolvocustomerspecificrequirementsVolvo3PandPowertrain-SupplierandQualityDevelopment2007-01APQP–PPAPDeployment–Informationkit3GLOBALIMPLEMENTATIONWITHINVOLVO3P&VOLVOPOWERTRAINSINCE2006,FEBRUARY1rstAPQPandPPAPbecomeVolvorequirementsforsuppliersPPAPistheVolvowaytoapprovepartsChapter7.1.1:Planningofproductionrealization/supplemental•Necessitytohaveaqualityplan.•ThecustomerspecificitiesregardingqualityplanmustbeincludedChapter7.3.6.3:ProductApprovalProcess•Necessitytohaveaformalacceptancefortheproductandfortheproductionprocess.ISO/TS16949REQUIREMENTSVolvo3PandPowertrain-SupplierandQualityDevelopment2007-01APQP–PPAPDeployment–Informationkit4VOLVOCUSTOMERREQUIREMENTSAREAVAILABLEONSUPPLIERPORTALPQP2–QUALITYASSURANCEOFPURCHASEDMATERIAL–PPAPDeployment–Informationkit5WHAT’SNEWFORSUPPLIERSUSEDTOAPQP?Volvocustomerspecificrequirementscarry-overVolvoPQAbestpractices:ProductionTestRunPartHandlingReviewProductApplicationAgreementReviewofTechnicalSpecificationSparePartProcessauditConformityOfProductionPre-ProcessAuditProductAssurancePlanProjectTimeScheduleInvolvementVolvo3PandPowertrain-SupplierandQualityDevelopment2007-01APQP–PPAPDeployment–Informationkit6WHAT’SNEWFORSUPPLIERSUSEDTOPQA?Nothingnewonthecontent:•MostofthePQAactivitiesareintegratedintheAPQPstandard•VolvoPQAbestpracticesthatarenotintheAPQPstandardaredefinedasVolvoCustomerspecificrequirementsStandardtemplatesaredefinedintheAPQPPPAPformarealsoavailableonVolvosupplierportalVolvo3PandPowertrain-SupplierandQualityDevelopment2007-01APQP–PPAPDeployment–Informationkit7BASICSABOUTPRODUCTIONPARTAPPROVALPROCESSNothingnewonthecontent:•SameprocessasInitialSampleApprovalprocess.Documentationisdifferent•UsetruckindustryPPAPforms•VolvoCustomerspecificrequirementsaredefinedinPQP2ThesuppliermustcompleteALLofrequiredactivitieswithevidenceofsuccessfulcompletionregardlessofwhichPPAPSubmissionLevelisrequestedbyVolvo.ThesuppliermustcompleteALLofrequiredactivitieswithevidenceofsuccessfulcompletionregardlessofwhichPPAPSubmissionLevelisrequestedbyVolvo.Volvo3PandPowertrain-SupplierandQualityDevelopment2007-01APQP–PPAPDeployment–Informationkit8LEVEL4ASCURRENTREQUIREMENTLevel1(similartoDISAtoday–PSWonly)Warrantonly(andfordesignatedappearanceitems,anAppearanceApprovalReport)submittedtoVolvoLevel2WarrantwithproductsamplesandlimitedsupportingdatasubmittedtoVolvoLevel3WarrantwithproductsamplesandcompletesupportingdatasubmittedtoVolvoLevel5Warrantwithproductsamplesandcompletesupportingdataavailableforreviewatthesupplier’smanufacturinglocationLevel4WarrantandotherrequirementsasdefinedbyVolvoCurrentVolvorequirementPossiblewithconditionsVolvo3PandPowertrain-SupplierandQualityDevelopment2007-01APQP–PPAPDeployment–Informationkit9PPAPDOCUMENTATIONREQUIREMENTSForPPAPlevel4atVolvo,theminimumrequiredmandatorydocumentsare:•ProcessFMEA,•ControlPlan,•PPAPPSW,•MarkedDrawing,•DimensionalResults,•MaterialandTestReport,•AppearanceApprovalReport(Ifapplicable)Allotherdocuments,includingrecordsofcompliancewithVolvospecificsrequirements,shallbesubmittedtoVolvouponrequest.Retention/SubmissionRequirementsTableSubmissionLevelRequirementLevel1Level2Level3Level4Level51.DesignRecordsRSS*R-forproprietarycomponents/detailsRRR*R-forallothercomponents/detailsRSS*R2.EngineeringChangeDocuments,ifanyRSS*R3.CustomerEngineeringapproval,ifrequiredRRS*R4.DesignFMEARRS*R5.ProcessFlowDiagramsRRS*R6.ProcessFMEARRS*R9.DimensionalResultsRSS*R10.Material,PerformanceTestResultsRSS*R11.InitialProcessStudyRRS*R12.QualifiedLaboratoryDocumentationRSS*R8.MeasurementSystemAnalysisStudiesRRS*R7.ControlPlanRRS*R18.PartSubmissionWarrant(PSW)SSSSR13.AppearanceApprovalReport,(ARR)ifapplicableSSS*R14SampleProductRSS*R15.MasterSampleRRR*R16CheckingAidsRRR*R17RecordsofCompliancewithCustomerSpecificRequirementsRRS*RS=Thesuppliershallsubmittodesignatedcustomerproductapprovalactivityandretainacopyofrecordsordocumentationitemsatappropriatelocations,includingmanufacturingR=Thesuppliershallretainatappropriatelocations,includingmanufacturing,andmakereadilyavailabletothecustomerrepresentativeuponrequest*=Thesuppliershallretainatappropriatelocations,andsubmittocustomeruponrequestBulkMaterialRequirementsChecklist(bulkmaterialPPAPonly)SSSRSVolvo3PandPowertrain-SupplierandQualityDevelopment2007-01APQP–PPAPDeployment–Informationkit10PPAPLEVEL1SUPPLIERPREREQUISITESAssessmentofsupplier’sunderstandingandapplicationofPPAPLevel1prerequisitesSuccessfulPPAPLevel1Pre-qualificationAssessment(ThisassessmentisconductedbytheVolvoSQAengineer,priorawardingPPAPlevel1eligibility)RTSorequivalenteffectivecontract