基于Solidworks单面多轴组合钻床液压集成块及其加工工艺的设计

卧式单面多轴组合钻床液压系统集成块及其加工工艺的设计设计总说明传统的液压系统是通过油管道连接，对管道所承受的压力要求较高，而且容易造成漏油，影响运动的平稳性，其运动效率低，论文采用液压集成式连接代替传统的液压系统，选择板式液压元件安装在集成块上，将油孔道布置在集成块体内，既缩小了装置的占用面积，同时还消除了漏油现象，提高液压系统的稳定性。本课题主要针对卧式单面多轴组合钻床液压系统的集成块进行设计，同时借助Solidworks辅助设计，综合应用各种先进的设计理念完成本次课题的研究。论文第一部分首先根据技术参数，完成液压系统的工况分析，制定出液压系统的各个回路，拟定出液压系统原理；然后确定液压缸的工作压力和主要尺寸；最后根据各工作回路的最大压力和流量选择液压元件，确定出液压元件的型号和尺寸。第二部分论文对该液压系统集成块结构进行设计。首先绘制集成块单元回路图，再合理的布置液压元件，同时借助Solidworks辅助设计绘制出三维图、二维视图，确定各油孔和连接孔号、孔径与孔深，并根据使用要求确定详细的技术要求。最后设计集成块的加工工艺。根据集成块的技术要求，毛坯材料选择45号钢，确定出毛坯余量。其次拟定出加工工艺路线，绘制出加工工艺卡片。本次设计使用板式液压阀，将液压系统集成到几个一定尺寸的集成块上，避免了传统液压系统的弊端。同时使用Solidworks软件设计，将集成块体内的孔道空间位置清楚地展现出来，对实际生产有着一定意义。但是此次设计也有很多地方的不足，例如没有考虑到油液流动的速度对油路弯道的冲击力，和油孔实际加工中的沉孔等工艺孔的设计，希望能够在下次设计中得到更多的改进。关键字：液压系统；集成块；加工工艺IIStructureandProcessoftheHydraulicManifoldontheHorizontalSingle–sidedMulti-axisCombinationDrillingMachineDesignDescriptionThetraditionalhydraulicsystemconnectsthroughoilpipelines,andhasahigherdemandforpressureofpipelines.Withitseasytolead,unstableandlowerefficiency.Thedesignreplacesthetraditionalhydraulicsystemwithintegratedsystem,onwhichtheplatehydrauliccomponentsinstalledandtheoilductarrangedintheblock,whichnotonlyshrinksthedevicespaceandeliminatestheleakage,butalsoimprovesthestabilityofthehydraulicsystem.Theprojectismainlyfocusedonhorizontalsingle-sidedmulti-axiscombinationdrillingmachinehydraulicsystemdesign,andwiththehelpofSolidworks,completestheworkapplicationofadvancedconcepts.Firstpart:accordingtotherequirementsandtheparameters,theanalysisofworkingconditionsandtheschematicdiagramofthehydraulicsystemareproposedinthispaper.Thepressureandmaindimensionsofthehydrauliccylinderaredetermined.Atlast,thetypeandthesizeofhydraulicvalvesareselectedbasedontheprimaryhydrauliccylinderpressureandflowcalculation.Secondpart:thestructureofthemanifold.Thecircuitdiagramofmanifoldblockunit,alayoutofhydrauliccomponentsandthedimensionsofeveryoilholeswhichareshowninthe3Dmap,2Dviewinthispaper.Finally,themanifoldprocessing.Accordingtothetechnicalrequirementsofthemanifold,45steelisselectedastheblankmaterial.Theblankmargin,theprocessingline,themanufacturingprocessingcardareworkedout.Theplatehydraulicvalvesareusedinthedesigntomakethehydraulicsystemintegratedintomanifoldblocks,whichcanavoidthedrawbacksoftraditionalhydraulicsystem.WithSolidworkssoftwarethelocationoftheholesinthemanifoldblockareclearlydemonstrated.However,thisdesignalsohasmanydisadvantages,forexample,theimpactionoftheoilflowontheblockattheoilcornerandthesinkholesdonottakeintoaccount,whichbeimprovedinthefuture.Keywords:hydraulicsystem;manifold;processingIII目录第1章绪论................................................................11.1选题目的和意义......................................................11.2国内外研究发展现状和发展趋势........................................1第2章液压系统的设计与计算................................................22.1设计技术要求........................................................22.2系统工况分析........................................................22.2.1运动分析.......................................................22.2.2负载分析.......................................................32.3液压系统主要参数确定................................................42.3.1初选液压缸工作压力.............................................42.3.2计算液压缸的主要尺寸...........................................52.3.3计算液压缸各工作阶段的压力、流量和功率.........................52.4拟定液压系统原理图..................................................72.4.1供油回路.......................................................72.4.2选择调速回路...................................................72.4.3选择速度换接回路...............................................72.4.4选择快速运动和换向回路.........................................72.4.5液压基本回路的组合.............................................82.5计算和选择液压元件..................................................92.5.1确定液压泵的规格...............................................92.5.2确定其他液压元件及辅件........................................102.5.3简述各液压元件尺寸............................................112.5.4确定油道尺寸..................................................15第3章集成块的设计.......................................................173.1液压集成块的结构...................................................173.2绘制集成块单元回路图...............................................173.3集成块的初步设计...................................................183.4集成块外形尺寸的确定...............................................193.5孔道的布置.........................................................203.6绘制集成块零件图...................................................21第4章集成块加工工艺的设计...............................................224.1确定集成块的生产纲领...............................................224.2集成块的技术分析...................................................22IV4.3集成块毛坯的设计...................................................224.3.1确定毛坯种类.................................................224.3.2毛坯加工方法的选择...........................................234.3.3毛坯的工艺分析及要求.........................................234.3.4毛坯余量和公差的确定.........................................234.4零件图的技术与工艺分析.............................................244.4.1安排工序的原则...................