Solar Trubines

Mars100燃气轮机技术VP90100(98)-001Mars100燃气轮机1977年投入运行售出550台机组22.5百万运行小时输出功率范围-13,000to15,000hp(CS/MD)-9285to10695kWe(GS)VP90100(98)-002Mars燃气轮机发电机,压缩机&机械驱动应用方式VP90100(98)-003Mars压缩机组VP90100(98)-004Mars机械驱动VP90100(98)-005Mars发电机组VP90100(98)-006Mars燃气轮机运行经验概要压缩机组机械驱动发电机组其他相关机组总计166201164375687.66.68.01.323.5运行小时(百万售出机组至1998年九月VP90100(98)-007Mars燃气轮机设计特点VP90100(98)-008排气收集器涡轮排气扩散器燃料歧管燃料喷嘴压缩机转子总成进口空气压缩机可变导叶总成压缩机壳体总成燃烧室总成燃气发生器透平转子总成动力涡轮转子总成Mars附属驱动独立驱动VP90100(98)-009附件驱动组件附件驱动组件Mars附属驱动整合机组固定的附属驱动VP90100(98)-010Mars附属驱动VP90100(98)-011机组固定1996年投入容许更短的箱体设计消除对中的问题大修时可进行改进基本特性15-级轴流压缩机配备21个(扩散火焰）燃料喷嘴和14个燃料喷嘴(SoLoNOx)的环形燃烧室可倾瓦块轴径轴承倾瓦块推力轴承大致尺寸(LxWxH)和重量GS47’8”x9’2”x12’0”161,000lb(Mars100)CS41’3”x9’0”x11’3”89,700lb(SingleCompressor)MD28’3”x9’0”x11’3”52,700lb(DriverOnly)VP90100(98)-012Mars压缩机高效率压比为17:115级压缩机可变进口导叶垂直分开结构特宽的一级叶片VP90100(98)-013Mars压缩机转子动平衡VP90100(98)-014Mars压缩机叶片安装转动部分-INCO718可调定子*-7-4PHSS静止定子*-410SS*恺装提供在异常环境下的额外防护VP90100(98)-015Mars燃烧室环形设计外部可拆喷嘴相同的温度场分布VP90100(98)-016Mars燃烧室衬垫VP90100(98)-017Mars燃料喷嘴VP90100(98)-018SoLoNOx标准型Mars燃气发生器透平1级和2级定子喷嘴采用内部风冷形式1级转子叶片采用内部风冷形式VP90100(98)-019Mars透平材料喷嘴级旋转叶片CM247LC(Mars90)CMSX-4*(Mars100)INCO792*INCO792轮盘CM247LCCM247LCN-155WaspaloyWaspaloyINCO718第一级第二级第三&四级恺装提供在异常环境下的额外防护VP90100(98)-020Mars转子轴承在所有转子上采用轴向可倾瓦块轴承在所有转子上采用可倾瓦块推力轴承推力轴承易于安装VP90100(98)-021Mars轴向可倾瓦块推力轴承VP90100(98)-022Mars可倾瓦块径向轴承VP90100(98)-023Mars动力涡轮两级自由涡轮性能范围扩大VP90100(98)-024Mars燃气轮机性能VP90100(98)-0257675777879808183859095-20020405980100OUTPUTPOWERPARAMETER,hpSL(000)POWERTURBINESPEED,%NPT(100%=6825rpm)4050607080901001817161514131211109INLETAIRTEMPERATURE,FHeatRate,Btu/hp-hr(00)MaximumContinuousSpeedMars燃气轮机升级1980Mars9011,150hp,32.8%1825F1983Mars9012,600hp,33.0%1935F1995Mars9013,000hp,33.1%1935F1990Mars10014,100hp,33.5%2050F1994Mars10015,000hp,34.0%2050FVP90100(98)-026Mars燃气轮机演化1980Mars908.3MW,32.8%996C1983Mars909.4MW,33.0%1057C1995Mars909.7MW,33.1%1057C1990Mars10010.5MW,33.5%1121C1994Mars10011.2MW,34.0%1121CVP90100(98)-027MarsGasTurbineEvolutionHastelloyXtoHaynes230TipMaterialHastelloyXtoHaynes214MAR-M-247toSingle-CrystalCMSX-4CoatingAddedIN792NiAlloyHastelloyXtoMAR-M-509FSX414toCM247LCCoatingAddedFSX414toN-155CoatingAddedCombustorLinerFuelInjectorsStage-1BladesStage-2,3&4BladesTipSealsStage1&2NozzlesStage3&4NozzlesChangefromMars90toMars100ComponentVP90100(98)-028MarsCompressorDesignModificationsVP90100(98)-029=NewComponentsTIPMODIFICATIONIGVSTG1RSTG1SSTG2RSTG2SMarsGasTurbineEvolutionRedesignedIGVandFirstTwoCompressorStagestoOpenUpFlowPathImprovedPerformance-IncreasedPowerby6.3%-34%ThermalEfficiency-IncreasedMassFlowby7%-IncreasedPressureRatio(17.4:1)-ImprovedCompressorEfficiencyby1%-NoIncreaseinFiringTemperatureorSpeedVP90100(98)-030MarsGasTurbineRatingsPowerEfficiency,%TRIT,FHeatRate13,000hp33.119357690Btu/hp-hr9285kWe31.7193510,765Btu/kWe-hr15,000hp34.020507490Btu/hp-hr10,695kWe32.5205010,505Btu/kWe-hrMars90Mars100ApplicationCS/MDGSCS/MDGSModelVP90100(98)-031Mars90GasTurbineOperatingExperienceSummaryCompressorSetsMechanicalDrivesGeneratorSetsPackagerAssociatesTotals86888772685.74.46.80.617.5EstimatedHours(Million)UnitsSoldAsofSeptember1998VP90100(98)-032Mars100GasTurbineOperatingExperienceSummaryCompressorSetsMechanicalDrivesGeneratorSetsPackagerAssociatesTotals8011377303001.92.21.20.86.1EstimatedHours(Million)UnitsSoldAsofSeptember1998VP90100(98)-033MarsGasTurbineLifeObjectives30-YearCoreEngineServiceLife30,000HoursTimeBetweenInspections(TBI)Interval60,000HoursGasGeneratorHotSectionComponentServiceLife100,000Hours/10,000StartCyclesTurbineDisksandCompressorsRotatingComponentServiceLifeVP90100(98)-034MarsGasTurbineMaintainabilityDesignQuickGasTurbineChangeModularizedDisassemblyVP90100(98)-035MarsGasTurbineMajorMaintenanceCapabilityVP90100(98)-036COMPRESSORROTORBLADEANDSTATORSCOMPRESSORCASEHALF(BOTHSIDES)NO.1ENGINEBEARINGENGINEFWDTHRUSTBEARINGNO.5ENGINEBEARINGENGINEAFTTHRUSTBEARINGPOWERTURBINEGASGENERATORTURBINEASSEMBLYCOMBUSTIONCHAMBERCOMPRESSORMarsGasTurbineMajorDemonstratedMaintenanceQuickGasTurbineChangeGasProducerPowerTurbineGasProducerTurbineCombustorAccessoryDriveGearboxRealignmentAlignmentCheckAlignmentCheckPTRemovalPTRemovalRealignment810620243ElapsedTime,hrReplacementTaskInvolvesIncludesVP90100(98)-037MarsGasTurbineAdvancedMaintenanceTechniquesBorescopeInspectionVibrationDetectionEquipmentAlignmentVP90100(98)-038MarsGasTurbineBorescopeAccessLocationsVP90100(98)-03915-SPECIALINSPECTIONPORTS6-DIFFUSERPORTSREMOVABLEAIRINLETSCREENTORCHPORT12-T5TEMP.PORTSGASGENERATORTURBINEPORTS14-FUELINJECTORPORTSREMOVABLECOMPRESSORCASEHALF(EitherSide)8-SPECIALPOWERTURBINEPORTSMarsCompressorSetVP90100(98)-040TURBINEAIRINLETTURBINEEXHAUST8600mm(28’3”)4267mm(14’)3400mm(11’3”)TypicalPackageWeight=52255kg(115,200lb)Width=2700mm(9’)SolarCompressors-C65forPipelineService-VariousMultistageSolutionsOtherCompressors-ExperiencewithAllManufacturers-Morethan300TotalUnitsMarsCompressorSetDrivenEquipmentOptionsVP90100(98)-041MarsMechanical-DrivePackageVP90100(98)-042TURBINEAIRINL