齿轮箱故障诊断技术现状及展望

2006204Vol.20No.42006(58)JOURNALOFTESTANDMEASUREMENTTECHNOLOGY(SumNo.58):1671-7449(2006)04-0368-09X魏秀业,潘宏侠(,030051):.,..:;;;;;:TH132.41:AReviewoftheGearboxFaultDiagnosisTechnologyWEIXiuye,PANHongxia(CollegeofMechanicalEngineeringandAutomatization,NorthUniversityofChina,Taiyuan030051,China)Abstract:Thestatusquoofgearboxfaultdiagnosistheoriesandtechnologiesisdiscussedincludingthegearboxfaultstudyonitsmechanism,signalprocessingtechnology,andthediagnosismethodology.Specially,theapplicationsofsomenewtheoriestothegearboxfaultdiagnosis,suchaswaveletanalysis,empiricalmodedecomposition,roughset,swarmintelligence,biologicalimmunemechanism,etc.,arelistedandanalyzed.Thefuturetechnologydevelopmentofgearboxfaultdiagnosisisproposed.Intheendsomeexistentproblemsofgearboxfaultdiagnosisarepointedout.Keywords:gearbox;faultdiagnosis;frequencyspectrumanalysis;waveletanalysis;neuralnet;swarmintelligence0,,;,,,,..,X:2005-08-20:(50575214):(1965-),,,..,,.1.1.1,,..60%19%,.:.,.,,4.,.,.,,4.1.2.,,FFT,.,,,.,,.,..[1].,,350Hz81.7Hz,25Hz0.2mm0.2mm,.,350Hz81.7Hz,,.Dbs55,(5,20),(5,21),(5,24),(5,25),(5,26),350Hz,25Hz.,,,.G.Meltzer[2](PolarWaveletamplitudeMap,PWM).,,.,,(residualPWM)(overallPWM).,.Hilbert-Huang.(EmpiricalModeDecomposition,EMD)Hilbert.EMD,369(58)()(IntrinsicModeFunction,IMF),,.[3]CHENGJUN-Sheng[4],EMD,IMFHilbertHilbert.,.,37,7Hz,1024Hz,,.EMD,IMF,IMF,,.Hilbert-Huang,,,,.,,.[5]LaiWX[6](Higher-ordercumulants),.,.,0.0488,0.0530,0.0735,.,,,,3.4443,.,.1.3,;,.,,.:1.3.11)[8],,.(Bayes).,,,,,,.AlbertK.Wong[7],AR,,.,.,1,AR6.927.6.2,3.523.0.3.54.5,.:,AR,AR.370200642),,.,,,.BocanialaCD[8].,,20.,,5%30%,35%60%65%100%.,99.60%,..3),.,,..4),,.,.[9]4:.,.,.,.,,.1.3.2,,,,.,,(Hopfield)(MultilayerPerceptron,MLP)(AdaptiveResonanceTheory,ART)Boltzmann(Self-OrganizationMap,SOM).:1);2);3).[10]BP.10,,4,10-5-4BP.,,,,0.08,.:1)BP,;2),;3),.1.3.3,371(58)(),..LiaoSH[11]19952004,11,:.S.C.Liu[12].(Fuzzygroupattributedecisionmaking)4.,100,,,12%.[13]BP.5.,,6,10,4.14,4,.,,.,,.22.1.,.,,,,,,.2.1.1,,,,,,,.-,,,.,,,,,.,,,,,.[14].BP,.15,10,5db5,,,6-8-4BP,,20,,0.02,.2.1.2:[15][16].,37220064,.Wilsonwang[15].,,,3,...7,8,82.5%;,1,1,97.6%.[17]BPD-S,,,,..D-S,,,,0.01,0.0001,.,,,.,,.,.P.Chen,T.Yamamot[18],(Partially-LinearizedNeuralNetworks,PNN),.,,,,,,,.,10,,2,PNN,87.5%,100%.WangWH[19]..,..,,.[16],,.Duffin,.2.2,.,,.(SwarmIntelligence),2090,,.[20](ParticleSwarmOptimization,PSO)..PSO,,,.,,..373(58)()CosminDanutBocaniala[21],,PSO.BocanialaCD[8],PSO,,,99.6%.Yuliu[22]PSO.RBF,.PSO,.,.2.3,.,,.,,,.,.,.,,.,,.[23](Self-nonselfDiscrimination,SND)(NegativeselectionAlgorithm,NSA),.3.,1.0,0.91,.2.42090,Internet,,..,.,,,;.,,,.[24]LabVIEWDataSocket,,,XK5025X.LabVIEW,PC,;DataSocketLabVIEW,.3,,,.,37420064,.,,.,,.,,.,,,,.,,,,,.,,.,,.,.,,,--.:[1],.[J].,2000,20(4):269-272.YangJieming,XiongShibo.Theapplicationofwaveletanalysistothefeaturesselectionofincipientgearfault[J].JournalofVibration,Measurement&Diagnosis,2000,20(4):269-272.(inChinese)[2]MeltzerG,NguyenPhongDien.Faultdiagnosisingearsoperatingundernon-stationaryrotationalspeedusingpolarwaveletamplitudemaps[J].MechanicalSystemsandSignalProcessing,2004(18):985-992.[3],.Hilbert[J].,2003,30(4):47-50.YuDejie,ChengJunsheng.Hilbertenergyspectrumanditsapplicationtogearfaultdiagnosis[J].JournalofHunanUniversity(NaturalScience),2003,30(4):47-50.(inChinese)[4]ChenJunsheng,YuDejie,YangYu.Amethodforgearfaultdiagnosisbasedonempiricalmodedecomposition[J].InternationalJournalofPlantEngineeringandManagement,2004,9(4):230-235.[5],,,.[J].,2004,26(3):247-249.WangHuamin,Chenxia,AnGang,etal.Faultdiagnosisofgearboxbasedonhigherordercumulants[J].JournalofMechanicalStrength,2004,26(3):247-249.(inChinese)[6]LaiWX,TsePW,ZhangGC,etal.Classificationofgearfaultsusingcumulatesandtheradialbasisfunctionnetwork[J].MechanicalSystemsAndSignalProcessing,2004,18(2):381-389.[7]WangWenyi,AlbertKW.Autoregressivemodel-basedgearfaultdiagnosis[J].JournalofVibrationandAcoustics,2004,124(4):172-179.[8]BocanialaCD,daCostaJS,PaladeV.Refinementofthediagnosisprocessperformedwithafuzzyclassifier[J].LectureNotesInArtificialIntelligence,2004(3215):365-372.[9],,.[J].,2003,20(2):21-22.ZhaoYanli,LiuQizhi,BaiShihong.Theapplicationofillegibilityassociateddegreemethodindiagnosisofgearboxfailure[J].JournalofShenyangInstituteofAeronauticalEngineeing,2003,20(2):21-22.(inChinese)[10],.BP[J].,1999(5):81-82.DuSheliang,FuJianzhong.ResearchongearboxfaultdiagnosissystembasedonBPneuralnetwork[J].MechanicalandElectricalEngineeringMagazine,1999(5):81-82.(inChinese)375(58)()[11]LiaoSH.Expertsystemmethodologiesandapplications-adecadereviewfrom1995to2004[J].ExpertSystemsWithApplications,2005,28(1):93-103.[12]LiuSC,LiuSY.Anefficientexpertsystemformachinefaultdiagnosis[J].IntJAdvManufTechnol,2003(21):691-698.[13].[J].,2000(10):26-27.CaoJianping.Gearboxfaultdiagnosisexpertsystemanditsapplicationbasedonneuralnetwork[J].PlantMaintenanceEngineering,200(10):26-27.(inChinese)[14],,.[J].,2004(7):126-128.WangKai,ZhangYongxiang,LiJun.Theapplicationofwavelet-basedneuralnetworkforgearfaultdiagnosis[J].CoalMineMachinery,2004(7):126-1