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年产一万吨香肠火腿的工厂设计作者姓名赵振华专业食品科学与工程指导教师姓名王存芳专业技术职务副教授目录摘要··························6第一章厂址选择及总平面设计·············81.1厂址选择························81.1.1厂址选择首先应符合国家的方针政策············81.1.2从生产条件考虑·····················81.1.3从投资和经济效果考虑··················81.2总平面设计·······················91.2.1总平面设计的基本原则··················91.2.2总平面布置·····················101.2.3道路与运输·····················111.2.4绿化························11第二章食品工厂工艺设计··············112.1产品方案及班产量的确定·················112.2主要产品生产工艺流程的确定···············122.2.1设计依据······················122.2.2工艺流程······················122.3生产车间的设备·····················122.3.1设备选型······················122.3.2主要设备极其重要参数见表2-2[2,3,5,12]··········132.4生产车间平面布置····················152.4.1生产车间工艺布置原则·················152.4.2生产车间布置说明···················152.5管路设计·······················162.5.1管道布置的原则····················162.5.2各管径的确定·····················162.5.3管道布置······················162.6物料及水电的计算····················162.6.1食品原辅料的计算···················162.6.2水电的计算·····················17第三章建筑工程··················183.1设计依据·······················183.2建筑工程概述·····················183.3建筑结构设计说明····················18山东轻工业学院2006届本科生毕业设计3第四章辅助部门··················194.1原料接收站······················194.2中心试验室······················204.3化验室························204.3.1化验室的装备·····················204.3.2化验室对土建的要求··················204.4仓库························224.4.1仓库容量的确定····················224.4.2仓库面积的确定····················224.4.3食品工厂仓库对土建的要求···············234.4.4仓库在总平面布置中的位置···············234.5工厂运输·······················234.5.1厂外运输······················234.5.2厂内运输······················234.5.3车间运输······················234.6机修车间·······················234.6.1机修车间常用设备···················244.6.2机修车间对土建的要求················25第五章工厂卫生安全及全厂性的生活设施·······255.1工厂卫生·······················255.1.1食品厂、库卫生要求··················255.1.2车间卫生······················275.1.3个人卫生设施和卫生间·················275.1.4常用的卫生消毒方法··················275.2全厂性的生活设施····················285.2.1办公楼·······················285.2.2食堂························285.2.3更衣室·······················285.2.4浴室························295.2.5厕所························295.2.6医务室·······················29第六章公共工程··················296.1给排水························296.1.1设计依据生产工艺要求·················296.1.2水源及全厂性用水量的计算···············296.1.3给水、配水、冷却水循环系统··············30山东轻工业学院2006届本科生毕业设计46.1.4排水系统······················316.1.5消防系统······················316.2供电·························316.2.1设计依据······················316.2.2供电电源、供电负荷··················326.2.3供电设计、照明设计··················326.2.4防雷接地及通讯····················326.2.5主要设备选型·····················336.3供热、通风、制冷和空调·················336.3.1设计依据······················336.3.2供热及通风·····················336.3.3制冷、空调·····················33第七章环境保护、安全生产及劳动··········347.1环境保护·······················347.1.1建设项目环境的影响··················347.1.2设计的依据·····················347.1.3“三废”处理与综合利用方案··············347.2安全卫生与劳动保护···················367.2.1安全生产······················367.2.2劳动保护与安全卫生··················37第八章组织机构、劳动定员及人员培训········388.1组织结构·······················388.2劳动定员·······················38第九章投资估算与资金筹措·············399.1投资估算依据·····················399.2投资估算·······················409.3资金筹措及使用计划··················42第十章市场分析及销售设想·············4310.1市场分析·······················4310.2目标市场·······················4410.3销售设想·······················4410.3.1价位的确定·····················4410.3.2销售策略······················44山东轻工业学院2006届本科生毕业设计5第十一章技术经济分析···············4511.1数据与说明······················4511.1.1生产安排······················4511.1.2销售收入······················4511.1.3总成本费用·····················4511.2主要技术经济指标[7]··················4611.2.1投资指标······················4611.2.2年经营费用指标···················4611.2.3全员劳动生产率···················4611.2.4投资年产品率····················4611.2.5投资利润率·····················4611.2.6成本利润率·····················4611.2.7投资回收期·····················47第十二章社会效益·················4712.1对贯彻落实国家省地市的农业化政策增加税收有重大意义··4712.2调整产业结构,带动畜牧业的发展············4712.3有利于其他行业的发展·················4712.4增加就业机会促进其他行业发展·············47参考文献·························48致谢··························49山东轻工业学院2006届本科生毕业设计6摘要本设计根据年产一万吨香肠火腿的工厂设计任务书广泛收集了大量资料(工艺、设备、设计基础等方面)。根据食品厂实际生产情况确定本厂实际生产日期为350天,日产量为28.6吨。由此确定生产班数为三班,每班产量10吨。根据产量确定所需的原材料、辅材料、包装材料的量,进而确定原、辅、包装材料库的面积。根据日产量和工艺流程确定生产车间的平面布局、设备选型,进行劳动力平衡及劳动组织、水电气的计算。从而确定生产车间、维修车间、锅炉房、水泵房、污水处理机房及配电室的面积。生产车间面积为3240平方米,其中长72米,宽45米,维修车间为150平方米,锅炉房、浴池为400平方米,水泵房、污水处理机房为30平方米,配电室40平方米。根据日产量确定工厂职工人数162人。因此,宿舍楼、办公楼均设计为两层楼,长30米宽15米,食堂面积为300平方米。根据各建筑物的面积和济南地区风向图确定各建筑物在总平面图中的布局,详见总平面图图纸。由各建筑物面积、设备选型等来计算项目投资,其中项目建设投资1765.7万元,流动资金2406.72万元,本项目总投资4171.92万元。经计算,年利润为4159.19万元,投资利润率99.7%,2.63年可收回投资。经分析论证认为,该项目建设目标明确、市场前景广阔、技术方案科学合理、工艺设备先进适用,此项目在技术上是可行的。项目盈利能力和抗风险能力较强具有较高的经济效益,在财务上完全可行,且在获得一定经济效益的同时,本项目还可为促进农牧业的发展做出贡献。关键词:年产一万吨香肠火腿工艺设计ABSTRACTAccordingtothedesigndebriefingofproduction10,000tonssausageshamannuallyfactory,manydataswerecollectedextensively,containingtechnology,equipment,basicknowledgeaboutdesign,etc.Theactualproductiondayis350,andyielddailyis28.6tons,ontheb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