SOS-JES-标准化作业指导书

STANDARDOPERATIONSHEET-STATICJOBNAMEDate:January10,2006UpperlefthanddoorassemblyGMX-245WrittenBy:DanCerovecElementTime11-ULHPre-AssembleSwitchBezel143WORKFLOWDIAGRAM2GetUpperDoorfromrack533Inspect,InstallLEDsandplaceinfixture154FastenSwitchBezeltoUpper135Install4Clips156MarkandTrimAssembly177InstallBeltMolding1428PlacefinishedupperdooronWIPrack55Totals9813TaktTime159TotalCycleTimeActualTaktTime143%ofMixWeightedTotalsPPE-PersonalProtectiveGetsapicklistfromVerificationStationeveryHOUREquipment:SignatureBlock-AllShiftsKavlarGlovesSafetyGlassesMo/YrInitialsWhatchangeInitialsAddedafourthclipMarch15,2004AddedaNewMoldingtypeNovember15,2005Group/TeamGMX-245DoorAssemblyTeamAddress:LEFTHandDOORStation#1RevisionLogConfirmationfromothershift(s)SYMBOLSEQ#JESRegisterNumberElementName0111DateSymbolsWorkWalkLegendWalkingSafetyforOperatorCriticalProcessTeamLeaderGroupLeaderRED=OJO-DateDateDateInProcessStockReturnWalksecondsCycleTimeChartTimeOptionorModelsecondssecondsOtherActivitiesMandatorySequenceQualityChecksBeltMoldingTorqueGunStaplesGunRetainerPall-NutsLockSwitchMemorySwitchStaplesLEDAssemblySub-AssemblyAreaWIPCompletedAssemblyRack10pcsMaxBeltMoldingRejectsNonBose/NomemoryUnassembledSwitchBezelPre-AssembledBose/MemorySwitchBezelSpeakerGrilleMemorySeatSwitch1stLevel3rdLevel4thLevel2ndLevelSwitchBezelsSwitchBezels9pcsMax9pcsMax2Trash13458CUPPERDOOR6ShiftDaysAft.20042005M.SmithPB.JonesS.B.J.S.A.PMc.M.S.7JOBELEMENTSHEETGMX-245ElementName:Option:Basic:#1Pre-AssembleSwitchBezelDanCerovec1234TeamLeaderGroupLeaderStation#history:ShiftSign.DateMarch-16-05March-16-05WorkTimehistory(inseconds):ShiftSign.Dateofchange:January-05-05March-16-05DateMarch-15-05March-15-05SignatureShiftSign.M.ShithAddedSquezeouterhousingstep&KeypointDateMarch-14-05March-14-05#1-Upper-LH12#1-Upper-LH14Writtenby:Page_1__of_1__PADStn#-Reg#VEH.1-ULHNameDescriptionofchangeBuildonlymodelsrequiredIfnotlocked,switchwillpopbackoutBottomtabisusedtosecureUpperdoorIfnotlocked,switchwillpopbackoutBowlingGreenhasfoundswitchesthatpopbackout(ThisPlanthasReceivedaPR&Rforthisdefecton03/14/05)InstallDoorLockSwitchInstallMemorySwitchPushtheswitchuntilthetabsarelockedintoplaceSqueezeouterhousingtoensuretabsarelockedinYoushouldhearclickwhenlockedinplaceBoseDoorsOnlyEnsuretheSwitchTabsarelockedintoplaceSelectCorrectSwitchBezelCheckthelistfromVSOperatorGetBoseorNon-BoseBezelInstallLHUpperSpeakerGrillintoSwitchBezelBendTabsinwardtowardspeakergrillDo-NotBendBottomTabStep#SafetyforOperatorCriticalProcessMajorStep(What)KeyPoint(How)Reason(Why)SymbolSymbols:MandatoryQualityMemorySwitchBezelBOSENon-MemorySwitchBezelNON-BOSE1LHUpperSpeakerGrilleDoNotBendThisTab4Bendtabsintowardspeakergrilleasshown3SqueezeOuterHousingHereLOCKMEMORYSWITCHINTOBEZELWITHFOURTABSLOCKSWITCHINTOBEZELWITHFOURTABS2M.SmithB.JonesJ.DoePS.J.M.CSafety/AccidentHistoryQualityProblemHistoryWhathappened?Whathappened?ReceivedaPR&RfromBowlingGreenwithLockSwitchthathaspoppedbackoutofthebezel.Date:Date:March-11-05