端子拉力标准

1核准审核制作钟菊兰1.0目的:为确保本公司于生产过程中,端子压着能符合品质需求而制订此规范.2.0范围:此规范适用于各类端子压着检验.3.权责:3.1.制造部：依此规范进行生产.3.2.品保部：负责依此规范进行检验.4.定义:无.5.0内容:5.1.端子正确铆压标准：5.1.1.端子的外模压着绝缘外被铆压部分须在端子内模与外模间距的1/2或2/3的位置即可.5.1.2.端子的内模压着导体后外露部分须超过0.2~1mm。5.1.3.正确铆压见:如附图一.5.2.端子不良铆压标准：5.2.1.绝缘外被压着过长(即绝缘外被过于靠近导体压着部分或将绝缘外被直接压着于导体压着部份)，此种现象将造成铜丝易断落。如附图二。5.2.2.绝缘外被压着过短(即绝缘外被未完全被压着或没被端子外模包覆),此种现象将造成端子拉力不足，易脱落。如附图三。5.2.3.尾料切断部分，所剩下之料头超过1mm.如附图四。5.2.4.端子内模有导体外露（分叉）.如附图五。5.2.5.导体压着过长(导体过于靠近端子头部)，此现象将造成端子不易与5.2.6.导体压着过短(即导体未完全被压着或没被端子内模包覆),此种现象将造成端子拉力不足，易脱落。如附图七。5.2.7.端子内模压着突嘴过大（超过内模的1/3）。如附图八。5.3.端子内模导体压着高度测量方式：如附图九5.4.端子外模绝缘外被压着检验方式:5.4.1.导体外被压着后需将导线做上下90度弯曲三次,检查绝缘被覆是否有损伤或滑出，若有表面损伤或滑出，则压着高度须重新调整。如附图十.5.5.端子内模导体拉力测试及检验方式：如附图十一.5.5.1.测试长度以150mm左右为标准5.5.2.脱去外被20mm左右。5.5.3.以拉力计拉引测试，直到导体与端子分离，记下此时拉力计上指针之刻度即为端子拉力。5.5.4.若端子为有外皮包裹的,测量端子拉力时先去除外皮后再测量.25.5.5.拉力测试后应检验端子拉出后的状况,若导体七股芯线全部断在端子内模内为端子压着高度过低,则必须重新将端子内模高度调高;若导体七股芯线无一股芯线留在内模中,则必须重新将端子内模高度调低.(除铆压双并线端子外)5.5.6.双并线合铆压在一端子时,端子内模时不得有芯线导体外露.双并线之拉力在拉力规格范围内即可,不要求符合5.6.端子铆压后高度及拉力必须符合要求标准.5.6.1.详细见附件一:端子铆压规格一览表.5.6.2.若端子为新端子（第一次生产）暂无端子高度规格时且客户无特别要求时，可以只记录实际高度的测量值，其拉力是否符合要求（按线号规格核对拉力要求）而作为最终判定的依据。待一批生产完成后由QE定出该端子的高度及拉力的规格值。5.7.端子外观检验标准：5.7.1.端子的功能端不可有开口，变形，扭曲等不良且应必须保证电气功能及实配OK。5.7.2.端子镀层部分不可有刮伤，露黄，氧化发黑等不良。5.8.工程图面中有规定客户特殊要求时,须依工程图面为准。6.相关记录:6.1.端子测量记录表.QAD-QP-1002-02A7.附件:7.1.附件一：端子铆压规格一览表。附件一：端子铆压规格一览表端子厂商端子规格芯线规格端子高度(mm)端子宽度(mm)保持强力（MIN）JWTCKM2501TOP-2A2501TOP-00A2501TOB-2CKM2501T22AWG0.75~0.855.0KG24AWG0.70~0.803.5KG26AWG0.70~0.752.5KG28AWG0.65~0.751.5KGJWTB11TOP-224AWG0.70~0.753.5KG26AWG0.60~0.702.5KG28AWG0.60~0.651.5KGJWTA2542T3B-00A2542T3B-222AWG0.90~1.05.0KG24AWG0.75~0.853.5KG26AWG0.75~0.852.5KG28AWG0.70~0.801.5KGJWTCKMA2543TOB-00A2543T0B-2A2543T0P-2CKM2541T22AWG0.78~0.885.0KG24AWG0.70~0.803.5KG26AWG0.65~0.752.5KG28AWG0.60~0.701.5KGJWTCKMA3961T2B-2CA3961T2B-2DA3961T3B-2CA3961T3B-2DCKM396118+18AWG1.55~1.6514KG22+22AWG1.00~1.308.0KG18AWG1.05~1.2010KG20AWG1.00~1.107.0KG22AWG0.95~1.055.0KGJWTA3961T1B-2C24AWG0.85~0.953.5KG3A3961T1B-2DCKM396126AWG0.75~0.852.5KG///CKMCKM250324AWG0.75~0.853.5KG26AWG0.70~0.802.5KG28AWG0.65~0.751.5KGJWTCKMA2541T3B-2A2541T3B-2LA2541T3B-00A2541T3B-00LCKM2542T22AWG0.85~0.955.0KG24AWG0.80~0.903.5KG26AWG0.75~0.852.5KG28AWG0.70~0.801.5KG28+28AWG0.80~0.903.5KGJWTCKMA2001TOP-2A2001TOP-2LCKM2001T30AWG0.60~0.701.0KG28AWG0.65~0.751.5KG26AWG0.68~0.782.5KG24AWG0.70~0.803.5KG26+28AWG0.73~0.835.0KG附件一：端子铆压规格一览表端子厂商端子规格芯线规格端子高度(mm)端子宽度(mm)保持强力（MIN）CKMJWTCKM2003TA2002TOP30AWG0.65~0.751.0KG28AWG0.70~0.801.5KG26AWG0.75~0.852.5KG24AWG0.85~0.953.5KGJWTCKMC5081T2B-2C5081TOB-2CKM508218+18AWG1.30~1.4014KG16AWG1.30~1.4014KG18AWG1.20~1.3012KG20AWG1.00~1.207.0KG22AWG0.90~1.105.0KG24AWG0.85~0.953.5KGJWTCKMC5082TOP-2CKM508118+18AWG1.50~2.0014KG18AWG1.20~1.4012KG20AWG1.10~1.307.0KG22AWG1.00~1.105.0KG24AWG0.90~1.103.5KGJWTCKMC5082T2B-2CKM508116AWG1.30~1.5014KG18AWG1.20~1.4012KGJWTCKMA2544TOP-2A2544TOB-2CKM2544T20AWG0.95~1.157.0KG22AWG0.85~0.955.0KG24AWG0.80~0.903.5KG26AWG0.75~0.852.5KGCKM2506-TA24AWG0.80~`0.903.5KG4CKM2506-TB22AWG0.85~0.955.0KGJWTCKMA1251TOP-2CKM1251T28AWG0.50~0.601.5KGCKMCKM2002-TV28AWG0.70~0.801.5KGCKM2004T28AWG0.65~0.751.5KGCKM2542T28+28AWG0.80~0.903.5KGJWTA2505TOP-2C4202T2B-2C4202T2P-222AWG0.80~0.905.0KG16AWG1.20~1.5014KG18AWG1.00~1.2012KGJWTCKMA2547TOP-2CKM2543T24+24AWG0.90~1.206.0KG26+26AWG0.85~0.955.0KG22AWG0.90~1.005.0KG24AWG0.85~0.953.5KG26AWG0.80~0.902.5KG28AWG0.70~0.801.5KG附件一：端子铆压规格一览表端子厂商端子规格芯线规格端子高度(mm)端子宽度(mm)保持强力（MIN）JWTA2003TOB-00A2003TOB-2A2003TOB-0D26AWG0.55~0.652.5KG28AWG0.50~0.621.5KG30AWG0.50~0.601.0KGJWTCKMA2005TOB-2A2005TOB-00CKM2004T26AWG0.70~0.802.5KG28AWG0.65~0.751.5KG30AWG0.60~0.701.0KGJWTCKMA3963TOB-23963TOP-2CKKM396218+18AWG1.50~2.0014KG18AWG1.00~1.3012KG20AWG0.90~1.007.0KG22AWG0.85~0.955.0KG24AWG0.80~0.903.5KGJWTCKMA3963T2B-2A3963T2P-214AWG1.30~1.7015KG16AWG1.20~1.5014KG18AWG1.00~1.3012KGJWTCKMC4202TOP-2C4202TOB-2CKM420116AWG1.20~1.4014KG18AWG1.00~1.2012KG20AWG0.90~1.107.0KG22AWG0.80~1.005.0KGJFE260901T24AWG0.89+/-0.051.45+/-0.053.5KG260902T28AWG0.63+/-0.051.45+/-0.051.8KGJSTSHE-001T-P0.624AWG0.75~0.803.5KG26AWG0.68~0.752.5KG28AWG0.65~0.701.5KG5JSTSPH-002T-P0.5S30AWG0.60~0.651.0KG28AWG0.65~0.721.5KG26AWG0.65~0.752.5KG24AWG0.70~0.803.5KGJWTC5082TOB-218AWG1.25~1.3512KGC5082TOB-222+18AWG1.45~1.5512KGC5082T2B-218+18AWG1.50~1.6014KGC5082TOB-218+18AWG1.45~1.5514KGJWTA1561TOP-222AWG1.00~1.105.0KGJWTB1811TOP-218AWG1.10~1.2010KGCKM2543T28+28AWG0.8~0.903.5KGCKM2503T28+26AWG0.80~0.903.5KGCKM5081T20+20AWG1.35~1.4512KG附件一：端子铆压规格一览表端子厂商端子规格芯线规格端子高度(mm)端子宽度(mm)保持强力（MIN）CKM1561T22AWG1.00~1.105.0KGJWTA1561TOB+222AWG0.80~0.905.0KGJWTB1811TOP-228AWG0.95~1.051.5KGJWTA3961T2B-2C18AWG1.05~1.2010KGCKM2542T28+28AWG0.80~0.903.5KGCKM2004T28AWG0.65~0.751.5KGJWTCKMA2001TOP-2A2001TOP-2LCKM2001T28AWG0.60~0.701.5KG30AWG0.65~0.751.0KG26+28AWG0.73~0.835.0KG24AWG0.70~0.803.5KG26AWG0.65~0.752.5KGJWTA1251TOP-228AWG0.50~0.601.5KGCKMCKM3962T18AWG1.00~1.3012KGCKMCKM2002-TV28AWG0.70~0.801.5KGJWTC4202TOP-2C4202TOB-2CKM420116AWG1.20~1.5014KG18AWG1.10~1.2012KG20AWG1.00~1.107.0KG22AWG0.90~1.005.0KGJWTC4202T2B-216AWG1.2