加拿大卡德公司150K带压修井机操作规程(中文稿20110117)

SNUBBERTECHMODEL-150OPERATINGMANUALHYDRAULICSTANDALONE-RIGASSISTCONTAINERIZEDPOWERPACKOPERATIONSANDSERVICEMANUAL卡特彼勒150K型液压独立式/辅助不压井作业机操作手册SnubbertechInternationalInc.卡特彼勒国际公司102-15710114STNWEDMONTON,ALBERTA,CANADAT5X2M1ContactInformation联系信息Phone电话1-780-643-4938Fax传真1-780-451-9379Cell来电1-780-887-5763E-MAIL邮箱:[e-mail]目录1GENERALDESCRIPTION总则1.1Introduction介绍1.2DescriptionofthePower-pack动力部分描述1.3DescriptionoftheJack举升机部分描述2OPERATINGCONTROLSANDGAUGES控制元件和仪表2.1Introduction介绍2.2Power-packMountedControls动力部分控制元件2.3OtherPower-PackMountedHydraulicComponents其他动力元件安装液压部分2.4UpperBasketOperatorsControlPanel上工作台控制面板2.5AdditionalJackMountedHydraulicControl举升机其他液压控制阀3MAINTENANCEANDSERVICINGPROCEDURES维修保养程序3.1Introduction介绍3.2InspectionsandServicing检查和维修4PERIODICINSPECTIONOFTHEJACK举升机定期维修4.1Introduction介绍5SPECIALSETTINGSANDADJUSTMENTS特殊的设置和调整1.GENERALDESCRIPTION总则1.1Introduction介绍ThisOperatingandServiceManualcontainsinformationrequiredtooperateandperformbasicserviceontheSnubbertechModel-150HydraulicStandAloneRig-AssistJackandPower-packManufacturedbySnubbertechinEdmontonAlberta,Canada.这本操作维修手册包含了由加拿大，Alberta，SnubbertechinEdmonton公司生产的150-K型不压井液压独立作业机的操作和技术服务数据。Thismanualdoesnotcovermajorrepairinstructionsandisnotintendedtobearepairmanual.ItissuggestedthatSnubbertechInternationalbeconsultedandutilizedforallmajorrepairormodifications.该手册不包含主要的维修方法，也不是预期的维修手册。这说明了Snubbertech公司进行部件维修能力。1.2DescriptionofthePower-pack动力部分描述TheSnubbertechModel-150Power-Packhasacontainerizedpower-packdesignedtooperatetheModel-150StandAlone-RigAssist.Thecontainerisdesignedtobeselfcontainedandutilizedfortransportofthepowersourceforthejackassemblyaswellassupplystorageofallspareparts,toolsandauxiliarycomponentstosupporttheoperationoftheJackunit.卡特彼勒150K型不压井作业机拥有一个使150K独立运转的集装箱式动力部分。集装箱内包括提供举升机动力的部分以及所有的备用件，工具和作业机操作的辅助部件。ThePower-packprimarydriveisaCaterpillarC-15industrialengine.TheenginehasaDurstdriveboxcoupledtothedriveendtosupplypowerforthehydraulicpumps,whicharecoupled,tothedrivebox.动力部分的主驱动是工业履带式C-15发动机。发动机有一个杜斯特耦合驱动箱，提供与驱动箱耦合的液压泵的驱动力。Componentsdescriptionsandspecificationsareasfollows部件描述和说明如下:Engine发动机Caterpillar卡特彼勒Serialnumber编号:JRE06578Modelnumber型号:C-15FordetailsontheenginepleaserefertotheCaterpillaroperationsmanualincludedwiththeunit.有关发动机信息请查阅设备中附带的卡特彼勒操作手册。EQUIPMENTLIST设备清单Cylinders液缸:In-line内嵌6Bore/Stroke内孔/冲程:5.4x6.75(137mmx171mm)Displacement排量:15.2L(928cuin)Weight总重:3090lb(1402kg)HorsepowerRatings马力等级:540hp@2100rpmTorque扭矩:1550-2050lb-ft@1200rpmEngineControlPanel发动机控制面板Enginemounted发动机架Containsallfunctionsforstartupandshutdownofengine包含发动机启动和熄火的全部功能Diagnosticsinternallywired内部诊断Tachometer迈速表Temperaturegauge温度表Oilpressuregauge油压表*RefertoCaterpillarmanualincludedwithunitfordetailsonthispanel.查阅卡特彼勒手册获得更多关于面板的信息。DriveBox驱动箱DURST杜斯特Serialnumber编号:024765Modelnumber型号:D13001AirTank气罐Roofmountedsteelcylindricalconstruction顶部由原著钢体构造组成Workingpressure工作压力150Psi(1047Kpa)AirDryer空气干燥器TheAirDryerismountedtothesideofthecontainerdirectlyinfrontofthesystemcontrolvalvesacrossfromtheengineairbreather.空气干燥器安装在穿过发动机通气孔位于系统控制阀前方的集装箱侧面上。Thisunitshouldbedraineddaily这个部分应该每日都排水Todraintheunit,turntheredvalveatthebottomallowingthefluidtodrain.Oncethefluidhasdrainedandairflowsclosevalveagain.清理部件，打开底部红色阀让液体流出。液体排净，关闭阀。FuelTank油箱TotalCapacity170USgallons(645liters)总容量170美标加仑（645升）TankincludesFillercap,fuellevelsiteglassanddrainplug.油箱包括漏斗盖，油位观察窗和放油塞。HydraulicTank液压油箱SteelConstruction,floorandwallmounted.钢结构，地板和墙上安装。Capacity:450gallons(1703Liters)容量：450加仑（1703升）Topmountedreturnfiltersystem顶部装有回流过滤器。Topmountedventingsystemc/wfilter顶部装有排气系统。Frontmountedinspectionhatch.前部装有检查口。Sightglassandtemperaturegauge.观察口和温度表。Internalbafflesystem内部挡板系统Externalclosablesuctionvalves外部关闭进口阀HydraulicOilCooler液压油冷却器ThermalTransfer热传递Serialnumber编号:7422779Modelnumber型号:OCA-1500-2-3MaxWorkingPressure工作压力:250PSI(1750Kpa)AccumulatorSystem蓄能器系统SnubbertechOilAirBladdertype.卡特彼勒油气囊类型Capacity容量:44gallons加仑(165.6Liters升)WorkingPressure工作压力:3000Psi(21Mpa)Blockmanifoldc/wisolationvalves.隔离阀Coldweatherbladders冷空气囊ElectricalInverter继电器Cotek3000Watt瓦12voltinput220/240output输入电压12伏输出电压220/240Theinverteristurnedonwiththeswitchontheside.Onceonthelightswillflashgreenandturnsolidgreen.Thebreakersforthelightscanthenbeflippedonandtheoverheadanddoorlightswillturnon.Thedoorlightstakeafewminutestopowerupcompletely.继电器通过上边的开关按钮打开。灯开始是闪动的绿色，然后变为固定的绿色。门灯需要几分钟的预热才完全亮。MainHydraulicControlPanel主液压控制面板Thispanelcontrolsallcircuitsrelatedtotheoperationsoftheunit.Pumpscanbebypassed.这个面板控制着全部与设备运转有关的电路。泵可以旁通。JackHydraulicConnectionPanel液压举升机连接面板SteelConstructionAllhydrauliccomponentsratedto3000psi(21MPA)workingpressureAirsystemstieinincluded.Pluggedhydrauliccatchtraysystem.钢结构所有的液压元件的额定工作压力为3000psi(21MPA)空气系统也连接在上面。液压控制面板系统也插在上面。PartsStorageCabinets工具箱SteelConstruction钢结构Variousdrawsandshelvingfortool,andsparepartsstorage.工具放在多样的格子里和架子上，也存有备用件。Container集装箱StandardDryFreightShippingContainerSize:L:19’5”(5.919m)W:7’8”(2.340m)H:7’6”(2.286m)CubicCapacity:1163cu.ft(32.92.cu.m)TareWeight:516