葆德Dodge减速机产品选型2012-CN

产品总览-2012览表Quantis产品总览应用选型Dodge-PT.com/在线工具国际化的仓储装配中心实际应用Quantis产品线RHB–直角螺旋伞齿轮MSM–轴装电机ILH–同心轴QuantisProductLineQuantis产品线八个型号:效率:输入功率:箱体形式:输出法兰:速比范围:ILH38–ILH168RHB38–RHB168MSM38–MSM168ILH&MSM:单级传动效率98%RHB:效率94%0.18kW–55kW(0.25Hp–75Hp)ILH&RHB:地脚安装或者法兰安装MSM:各种安装方式B5&B14,Nema(ILHSingleReduction)ILH:1.41:1-359.30:1MSM:6.65:1-350.03:1RHB:4.83:1-306.08:1ILH单级减速型号:ILH38–88速比1.41:1to14.46:1输出法兰:NEMA尺寸38-68轴:公制/英制能和ILH/RHB/MSM串联夹紧电机联接法兰IEC(B5)71Dto200DNEMA56Cto360TC整体齿轮电机0.18kW–7.5kW0.25Hpto10Hp3件套电机联接（法兰+联轴器）IEC(B5)80Dto250DNEMA56Cto360TC单独的输入公制和英制轴Quantis输入型式ClampCollarvs.3-Pc.CoupledonQuantisClampCollarinputisthelowestinitialpurchasepricemethodtocoupleamotor•应用大多数场合3-PieceCoupledreducersarebetterfor:•应用于高载荷变化•应用于客户希望电机和减速器间有弹性联轴器•应用于逆止器场合而不是制动电机Quantis3-PIECECOUPLEDCLAMPCOLLARQuantis一体化电机容量目前产品:0.18–7.5kWIEC(0.25–10hpNEMA)Voltages/FrequenciesAvailable•220/400v,50Hz•230/460v,60Hz•575v,60Hz制动电机•0.18–4kW(0.25-5Hp)utilizeDodgeShortSeriesBrakes•5.5-7.5kW(7.5&10Hp)UtilizeDodgeD-SeriesBrakes将来产品:9.2–37kW(15–50Hp)WashdownproductlineModificationcapabilitiesAvailable2012关键产品先进=更高效kW/HpQuantisEff.SEWDRE(Epact)SEWDRP(Premium).75/175.5%82.5%85.5%1.1/1.586.5%84.0%86.5%1.5/286.5%85.5%86.5%2.2/387.5%87.5%89.5%3/590.2%87.5%90.2%5/7.591.7%89.5%91.7%7.5/1092.4%89.5%91.7%Quantis输出型式ILH单外伸实心轴RHB单外伸实心轴双外伸实心轴空心轴套双锥套欧制收缩盘(Metriconly)无键锥套(New)MSM单外伸实心轴空心轴套双锥套EuropeanShrinkDisk(Metriconly)KeylessBushing(New)TwinTaperedBushingSystem双锥套系统StandardBushingKitShortShaftBushingKit容易装拆减少减速器晃动球墨铸铁DuctileIron8度锥度公制/英制孔B5FlangecannotbeusedwithTTBMountingsurfaceBoltheadsextendbeyondmountingsurface无键联接一空心轴外套安装在实心轴上能从右侧拧紧只有公制孔欧制收缩盘RHB欧制收盘安装位置OUTPUTSHAFTPOSITIONA-FLANGEPOSITIONAOUTPUTSHAFTPOSITIONBRHB实心轴位置怎样工作?•锁键盘套有缝锥套上，拧紧螺丝紧套在实心轴上•这种设计的好处是一收缩锥套可以配多种尺寸的孔•SimilarinconcepttotheGrip-Tight/Imperialbearingconcept客户得益•客户无需加工键槽•更加灵活•能够用外贸等级的轴QuantisQ-无键收缩锥套Non-ClampBushingShrinkDiscClampingBushingQuantisQ-无键锁紧锥套RHB/MSM38BushingSizes:1.000RHB/MSM48BushingSizes:1.000,1.125,1.25,1.375,1.4375RHB/MSM68BushingSizes:1.250,1.375,1.4375,1.625,1.6875RHB/MSM88BushingSizes:1.4375,1.625,1.6875,1.9375,2.000RHB/MSM108BushingSizes:1.9375,2.000,2.1875,2.4375Q-无键锁紧轴尺寸MetricBoreswillbecomeavailablein2012ILH/MSM减速机包含各种斜齿轮所有齿轮为合金钢材所有齿轮渗碳淬硬，磨齿精度DIN7(AGMAclass10/11)齿轮最大扭矩和低噪声优化设计效率98%ILH/MSMGearingRHB减速机包含各种斜齿轮和螺旋伞齿轮所有齿轮为合金钢材所有齿轮渗碳淬硬，磨齿精度DIN7(AGMAclass10/11)–伞齿轮研磨齿轮最大扭矩和低噪声优化设计效率94%RHBGearing热功率热功率高于电机功率关键的应用场合检查:•输入转速(3600RPMmax)•最小速比•最高环境温度热功率基于TEFC电机直联在减速机•减速机的冷却取决于电机风扇的空气流量如果热功率低于电机功率，选择大一档齿轮箱标准油封是丁晴橡胶(NBR)•单唇密封在齿轮电机法兰•双唇密封在单独的输入端•双唇密封在所有的输出端双单唇密封在输入端可选Viton(FKM)用于合成油Quantis油封Quantis去重污油封HarshDutySeals1.保护旋转轴表面安装没有损坏风险2.额外的油封唇排除污染物单独的油封系统防止轴腐蚀和污染3.橡胶覆盖在油封的内圈和外圈4.油脂保护和防止油封干燥3241HarshDuty(XT)在输出轴可选onlyavailablematerialisNitrileBestprotectionagainsthighpressuresprays,sanitizingsolutionsandabrasivematerials所有减速机在工厂灌注油Mobilgear600XP220安装位置必须注明环境温度:•MineralOil矿物油:-12°Cto41°C(+10°Fto105°F)•Synthetic合成油:-29°Cto60°C(-20°Fto140°F)可替代油:•Synthetic:MobilSHC626,629,630,634•FoodGrade:ChevronFM460X润滑润滑考虑因素最好的实际–遵从工厂推荐返修•使用推荐品牌油而不是混合油脂•合成润滑油能够提高齿轮箱性能但是和油封不兼容•偏离推荐的油可能导致齿轮箱性能低下或者提前失效不要过量灌注•导致油温升高RHBsizes48–168configuredasA4带有可视油位计和加长呼吸器A4要求最大油位容量来润滑高速齿轮啮合面呼吸器通过铁管升高防止油雾喷出RHBA4安装位置第一次啮合齿轮缺少润滑油非水平安装必须描述清楚安装位置要求某些位置需要额外的弯管接头检查油位或者提升呼吸器QuantisEZKleenProductE-ZKleenIndustriesFoodHandling食品Bottling瓶注Pharmaceutical制药Medical医药Chemical化学HarshDutyEnvironments高污染环境Quantis-ProcessingCarrotsQuantis-ChemicalMixingEquipmentQuantisEZKleenProductOfferingEZKleenProductOffering:Products:ILH,RHB&MSMSizes:38thru108Inputs:Clampcollar3-pieceCouplingSeparate(shaft-in)Shafts:SingleSolidShaftDoubleSolidShaft(RHBonly)StraightHollowBoreTaperedHollowBoreHousings:FootMountedFlangeMountedQuantisEZKleenProductProductFeatures:UniqueProtectiveCoatingSystemThinDenseNickelComposite(TDNC)platedoutputshaftsWhiteorstainlesssteelcolortopcoatFactoryfilledwithmineral,syntheticorfoodgradeUSDAH-1lubricantsOne-waywashdownspringloadedbrassbreatherNon-cavityhardwareStainlesssteelkeysprovidedwithsolidshaftsandtwintaperedbushingsWatertightgasketonc-faceinput,betweenmotorandreducerXTHarshDutyOutputSealE-ZKleenwithoutrust,chipsorflakesEZKleenProduct:Tobeusedinwashdownfood/beverageapplicationswherethecustomerwillroutinelywashdowntheequipmentStainlessSteelorWhiteEpoxyPaintwithTDNCShaftPlating:Tobeusedinapplicationsthataredusty/dirty,verylimited,mildwashdownapplicationsStainlessSteelorWhiteEpoxyPaint,NoTDNCShaftPlating:Tobeusedinapplicationsthataredusty/dirty,nowashdownQuantis–LevelsofWashdownProtectionQuantisEZKleenQuantis附件RHBTorqueArmBracket(K)forShaftMountedApplicationsUtilizingthe“BF”StyleHousingRHBTieRodKit(KR)includesmountingbracket,adjustablelengthtorquearmandfulcrumwithfastenersRHBTieRodKitRHBTorqueArmBracketQuantis附件ProtectiveSafetyCoversQuantis附件防倒转装置联轴器三件套或者轴装式需要一个最小的输入转速AllILH,MSMorRHB减速机可以正反转，无逆止器和制动闸时Quantis逆止器Quantis附件Positionsthereducer,providingsimplifiedinstallationandservicingofbeltandchaindrivesILHDouble/TripleReductionReducerILHSli