生产部周报

生产部W2周报刘贺2013/01/11成本控制状况设备状况订单完成状况目录人员状况产能达成状况产能良率状况人员状况---人员分布备注：生产共132人，CNC24人，平磨25人，丝印53人，质检30人.生产人员分布外厂内厂(张永根）CNC平磨丝印质检刘贺魏文祥刘贺魏文祥黄北文孙雷黄北文孙雷何兆辉农天刚陈尚杰彭益昌蓝站立平小林林善洁张友美吴军标蒲红波何永青龙江辉邓广川石伟权罗流凤欧阳莎马永辉赵文波钟家远卢伟华陈家宝余小春罗盼潘兴月吴叙涛蓝法宁吴俊涛蓝赞宁田太兵梁嘉美李攀付俊俊张成伟农常衣吴兰宇罗振林余春凤罗燕梅廖永平冯霞赵建东梁鸿昌陈少波黄震李文龙赖金凤刘淑芳史晓婷李威钟声锋胡泽中李华龙胥亿凡魏伟陈艳芝郭伟雄刘相波马岩吴名财杨明杨万弟王晓峰费祥曾春莲彭胜黄春潘三妹张圳范小曲陈斌潘金芝郑秋叶林镇涛陈乐林潘玉满赵春南王怀萍操治亮文金香陈治敏郑腾飞李耀腾武天平张日群奉贻谊陈清王华真杨洪蕊李鹏鹏石盼盼邹长娣詹秋漫彭敏唐运辉曾虎方蓝绘徐桂香熊远林王锦青罗秀琼蓝秋逢林燕华蒙朝罗柳云蔡世雄艾楚俊玉海荣张永生湛骄平洪冲李付乔兰木叶莫邵军罗志伟刘建李小波杨海蒲文虎李贞勤罗其占户华桃杨江莲何祖星祁绍香钟世宙赵时晓刘绍年聂昆鹏1212101522311218人员状况---离职率备注：离职名单：CNC王永，平磨陈家乐、崔阳阳、葛天赐、卢晓辉、罗山、杨演员、王显伟、王卓，丝印左晓国、刘清松、赖春华、罗志、杨兴达，质检周光伟、周继湘、周师群。3%4.17%32.00%8.93%9.38%0%5%10%15%20%25%30%35%CNC平磨丝印质检第2周生产离职状况离职目标离职率产能&良率达成状况---cnc工序日期1/4D1/4N1/5D1/5N1/6D1/6N1/7D1/7N1/8D1/8N1/9D1/9N1/10D1/10N合计平均日产CNC投入培训培训休休980145370227542022882094178599971407.714产出96614377022703932262207417509854良率#VALUE!#VALUE!#VALUE!#DIV/0!#VALUE!#DIV/0!98.57%98.90%100.00%98.18%93.57%98.86%99.04%98.04%98.57%0000980145370227542022882094178596614377022703932262207417500.00%0.00%0.00%0.00%0.00%0.00%98.57%98.90%100.00%98.18%93.57%98.86%99.04%98.04%0.00%20.00%40.00%60.00%80.00%100.00%120.00%050010001500200025001/4D1/4N1/5D1/5N1/6D1/6N1/7D1/7N1/8D1/8N1/9D1/9N1/10D1/10N第2周CNC产出/良率状况表投入产出良率产能&良率达成状况---平磨工序日期1/4D1/4N1/5D1/5N1/6D1/6N1/7D1/7N1/8D1/8N1/9D1/9N1/10D1/10N合计平均日产平磨投入40756342休休323949206309888497461084068286782679659541产出4058623231854603622688009635106366744666566784良率99.6%98.3%#VALUE!#DIV/0!#VALUE!#DIV/0!98.3%93.6%98.7%99.1%98.9%98.1%98.8%98.3%98.26%40756342003239492063098884974610840682867824058623231854603622688009635106366744666599.6%98.3%0.0%0.0%0.0%0.0%98.3%93.6%98.7%99.1%98.9%98.1%98.8%98.3%0.0%20.0%40.0%60.0%80.0%100.0%120.0%0200040006000800010000120001/4D1/4N1/5D1/5N1/6D1/6N1/7D1/7N1/8D1/8N1/9D1/9N1/10D1/10N第2平磨产出/良率状况表投入产出良率产能&良率达成状况---质检（白玻）日期1/4D1/4N1/5D1/5N1/6D1/6N1/7D1/7N1/8D1/8N1/9D1/9N1/10D1/10N合计平均日产投入45066473休休45671621690229936246436352783245461944581产出361550163101112650922398448822723464149532067良率80.23%77.49%########################67.90%69.46%73.78%80.12%71.85%52.07%65.63%46.07%69.42%450664730045671621690229936246436352783245361550163101112650922398448822723464149580.2%77.5%0.0%0.0%0.0%0.0%67.9%69.5%73.78%80.1%71.9%52.07%65.63%46.07%0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%0100020003000400050006000700080001/4D1/4N1/5D1/5N1/6D1/6N1/7D1/7N1/8D1/8N1/9D1/9N1/10D1/10N第2周质检白玻产出/良率状况表投入产出良率产能&良率达成状况---丝印工序日期1/4D1/4N1/5D1/5N1/6D1/6N1/7D1/7N1/8D1/8N1/9D1/9N1/10D1/10N合计平均日产BMP投入培训培训休休22805304001415381284371168产出2219525350140036828176良率#VALUE!#########################DIV/0!97.32%######99.06%87.50%98.94%96.59%#######DIV/0!96.91%00002280530400141538122219525350140036820.00%0.00%0.00%0.00%0.00%0.00%97.32%0.00%99.06%87.50%98.94%96.59%0.00%0.00%0.00%20.00%40.00%60.00%80.00%100.00%120.00%0500100015002000250030003500400045001/4D1/4N1/5D1/5N1/6D1/6N1/7D1/7N1/8D1/8N1/9D1/9N1/10D1/10N第2周丝印产出/良率状况表投入产出良率产能&良率达成状况---质检（黑玻）工序日期1/4D1/4N1/5D1/5N1/6D1/6N1/7D1/7N1/8D1/8N1/9D1/9N1/10D1/10N合计平均日产质检投入返工休休796114576634581013532298418711700999产出310736304197454921131927506991良率####################################38.94%64.28%39.69%57.10%56.05%68.07%57.40%65.68%59.75%0007961145766345810135322984187310736304197454921131927500.0%0.0%0.0%0.0%0.0%0.0%38.94%64.3%39.69%57.10%56.05%68.07%57.40%65.68%0.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%0500100015002000250030003500400045001/4D1/4N1/5D1/5N1/6D1/6N1/7D1/7N1/8D1/8N1/9D1/9N1/10D1/10N第2周质检黑玻产出/良率状况表投入产出良率5产能达成状况---入库备注：本周入库共计：3850片24500006000800100000200040006000800010000120000200040006000800010000120001月4日1月5日1月6日1月7日1月8日1月9日1月10日本周入库状况数量目标设备状况备注：其他设备无大异常。第2周设备异常简述故障设备名称报修日期报修时间故障原因恢复日期恢复时间损失工时（H）实际工时备注平磨F32013.1.48:00机台抖动2013.1.415:007小时6时30分平磨G32013.1.48:00上下盘偏位2013.1.413:305时30分5时30分自动清洗线2013.1.415:30上料感应器坏2013.1.416:2050分钟50分钟精雕B32013.1.915:00对刀仪坏2013.1.917:202时20分20分钟主耗材状况本周耗材汇总物料名称物料型号标准用量本周用量单位备注网版33*48*300目58张网版(大)00张磨轮BJ4725051支抛光液10050KG清洗剂1281160125KG50250100160805150125050100150200250300网版网版(大)磨轮抛光液清洗剂第2周主耗材标准用量本周用量成本控制---人员工时备注2周生产总工6068.5小时，生产人均工时45.2小时。1029.51309141523154042.952.444.241.3010203040506005001000150020002500CNC平磨质检丝印第2周员工工时总工时标准工时人均工时订单完成状况订单完成状况表产品型号客户订单数量订单交期CNC投入数量入库数量一次通过率磨轮使用数量网版使用数量备注BCG45074A01比欧特44002012-12-296910310064%465OKBCG53073B11比欧特45502013-1-49067180050%603投产中LV-T030RH-340B-G01V1长江力伟4202012-1-870060060%42OK