UniSim全生命周期流程模拟模型效益分析

ReturnonImaginationHoneywellUsersGroup2009CaptureValueofSimulationthroughtheProcessAssetLifecycleRafaelCoronel,Honeywell2WhyPeopleNeedModels?ToPredictResultsWhatwillIget?TypicalSteadyStateApproachToPredictResultsWhatwillIget?TypicalSteadyStateApproachToPredictPerformanceHowwillIgetthere?TypicalDynamicApproachToPredictPerformanceHowwillIgetthere?TypicalDynamicApproach3But…•Notallthepeopleneedthesameoutcomefromtheagivenmodel.Indeed,needsmightvaryasafunctionof:–Accuracy–Speed–Robustness–Frequencyofusage–Scope…4So,WhichmodeldoIneed?•Processpeopleneedmodelstoimproveandoptimisedesign.•PlanningandSchedulingpeopleneedmodelstobuildandoptimiseproductionplansandalignlogistics.•Operationspeoplewouldneedmodelstodevelop/improve/maintainoperatorskills.•Productionpeoplecanusemodelstocompareplanvsactual•ProcessControlpeoplewouldneedmodelstodevelop/validatenew/existingcontrolstrategies,advancedprocesscontrolorrealtimeoptimisationapplications…ItDependsonwhoyouare!ItDependsonwhoyouare!5ManagingModels•Ressources:Whowillbuildit?•Skills:Howtodoit?Traning?•Manhours:Howlongwouldittaketobuildit?•Maintenance:Whowillmaintainit?Ownership?Isthereanyvalueonhavingasingle,one-size-fits-allmodel,forallthesepeople?Isthereanyvalueonhavingasingle,one-size-fits-allmodel,forallthesepeople?Isthereanyvalueonhavingasingle,processsimulationtool,forallthesepeople?Isthereanyvalueonhavingasingle,processsimulationtool,forallthesepeople?6UniSimDesignisthesimulationengineunderpinningall3suitesUniSimDesignSuite•UniSimDesignandOptions•ExchangerNet•ThermoWorkbench•HeatTransferModelingSuiteUniSimOperationsSuite•OperatorTrainingusingUniSimDesignmodels•ControlExecutionEnvironmentUniSimOptimizationSuite•LayeredoptimizationsolutionintegratingUniSimDesignmodels•GainupdatingandRTO•PlanningandSchedulingSolutionThroughoutthePlantLifecycle7TheSimulationLifecycleApproachConstruction&CommissioningConceptSelectionFEEDDetailedEngineeringOperationsExpansionOperationsAssetMonitoringRTODe-bottleneckingOperatorToolsTighterdesignInvestmentDecisionsControllabilityEarlyAPCImproveProceduresOperatorTrainingSimulationToolSimulationtoolSimulationtool8Somehistoricalbackground...•HoneywellacquiredthefollowingfromAspenTech:–Intellectualproperty(ownership)ofHyprotech®products•IncludesentireHYSYSproductportfolio•Includesatwo-yearsupportagreementunderwhichAspenTechwillprovideHoneywellwithsourcecodetoforanynewdevelopmentstoHyprotechproducts•Honeywellhired17topAspenTechdevelopersandarchitects,andthetop10AspenTechtechnicalsupportengineers–OperatorTrainingSimulationbusiness•Including40staff,intellectualproperty,contractsandworkingcapital•Includes3-yrnon-competeprovision•DealclosedDecember23,2004•Informationavailableinpublicdomain.•HYSYSnamenottransferred;HoneywellrebrandedintoUniSim03’05•FirstLicenceSalesinJune’05•Closeto100customersnowuseUniSimDesign9ManagingModels:FlareAnalyzerandCasePortabilitypressrelease10ManagingModels:UniSimDesigncurrentcompatibilitywithAspenHYSYSHYSYS2006.1HYSYS2006.5(withsomelimitations)andearlierR380.1HYSYS2006.1HYSYS2006.5(withsomelimitations)andearlierR390HYSYS2006.1HYSYS2006.1andearlierR380HYSYS2006.1HYSYS2006.1andearlierR370.3SavesAsAspenHYSYS…ReadsAspenHYSYScasessaved…UniSim®DesignHYSYS2004HYSYS2004andearlierR350HYSYS2004HYSYS2004andearlierR350.1.1HYSYS2004.1HYSYS2004.1andearlierR350.5HYSYS2004.2HYSYS2004.2andearlierR360HYSYS2004.2HYSYS2004.2andearlierR360.1HYSYS2006HYSYS2006andearlierR370HYSYS2006HYSYS2006andearlierR370.111ManagingModels:moredetailsonCasePortability12ManagingModels:moredetailsonCasePortability13ManagingModels:USE-ITinR39014ManagingModels:Honeywell–HTRIpartnership•HeatTransferResearch,Inc.isthegloballeaderinprocessheattransferandheatexchangertechnology•Incorporatedin1962•Researchanddevelopmentconsortium–Membersprimarilyprocessingcompanies,engineeringcontractors,fabricators•HeadquarteredinCollegeStation,TX–Officesandrepresentativesthroughouttheworld15ManagingModels:Honeywell–HTRIpartnership•Over1,000corporatesitesworldwideuseHTRItechnology•Productsandservicesinclude–Researchandtechnicalreports–Software–Trainingandend-usersupport–Contractandconsultingservices•Flagshipsoftware:HTRIXchangerSuite®–Multiplemodulesfordesigning,rating,andsimulatingavarietyofheattransferequipmentincludingshell-and-tube,aircoolers,plate-and-frame,andspiralexchangers.Additionalmodulesallowforprecisemodelingofflow-inducedvibrationandmore.16ManagingModels:Honeywell–HTRIpartnership•HoneywellcustomersgetaccesstoHTRIexpertiseandsupport•HoneywellandHTRIbenefitfromdeeperintegrationbetweenUniSim®DesignandXchangerSuite®•HTRIgainsaccesstoanadditional40+yearsofresearchandsoftwaredevelopment•DevelopmentofanewtranslationtoolforHTRImembers–Allowsnativeuseofcurrentandlegacyfilesfromotherprograms17ManagingModels:Honeywell–HTRIpartnership•EndUserDrivers–Bestinclasssoftware–therightanswersfortoughproblems–Accesstocomprehensiveheatexchangerexpertiseandcustomsolutions–Longevity,reliability,andstability–Additionalsoftwareoptions–Opportunitytocheckresultswithalternative–Fileportabilityviatrans