一种应用于自动化生产的冲压模具设计_钟茂莲

JOUＲNALOFNETSHAPEFOＲMINGENGINEEＲING72201503762015-01-251981—、。330052。2400tABB。。DOI10．3969/j．issn．1674-6457．2015．02．014TG76A1674-6457201502-0076-07AKindofDesignofStampingDieforAutomaticProductionZHONGMao-lianJianglingHoldingsLimited．Nanchang330052ChinaABSTＲACTTheaimofthisstudywastoinvestigatethedesignprocessandmethodsofstampingdieusedinautomaticproductionline．Themoulddesignof2400tautomaticpresslinewithABBautomaticsystemwastakenasanexampletherequirementofautomaticsystemtothemouldandtheselectionofautomaticmouldelectricalcomponentswereanalyzed．Thisstudyillustratedthedesignprocessofthemouldusedinautomaticproductionandsummarizedthegeneralproceduresofmoulddesigningforautomaticproduction．KEYWOＲDSautomatedproductionmouldtherequirementofautomaticsystempartrecognitiondesignprocedure、、、、、。。2400tABB。12400t52400t41000t4600mm×2500mm、、ABB6～12/28001。72771Table1Themaintechnicalparametersofpresses2400t1000t114224000kN10000kN313mm13mm44451300mm1200mm61300mm1300mm7600mm600mm8/12～208～12312～208～1239×2500mm×4600mm2500mm×4600mm10×2500mm×4600mm2500mm×4600mm114000kN120～380mm13×2050mm×3900mm14、MB22155≤800mm≤800mm1660t60t1714m≤12000mm≤12000mm1830t30t19≥0．50MPa≥0．50MPa1Fig．1Workingtablelayoutofthepresses2015037812850mm100mmU60mm23。2Fig．2Fastclampingpositiondistributiondiagram3Fig．3Fastclampingstrokediagram2ABB2．1ABB12234、、550mm100mm61#//7/8。4ABBFig．4HeightrequirementsofABBautomationsystemformold5ABBFig．5PositionrequirementsofABBautomationsystemformold2．2ABBＲ11500～1500mm850mm±150mmＲ21Ｒ31Ｒ41Ｒ51450～1300mm850mm±150mmＲ61550～1500mm850mm±150mm。21DH1#/2LHABB850mm。1LHDH≤150mm2DH7279≤100mm。2．3ABB1X≤100mm2Y≤100mm3X≤100mm4≤100mm。2．4。αX±8°αX10°βY±10°βY±15°。6ABBFig．6TiltanglerequirementsofABBautomationsystemformold2．572VH1VH2。1#/。AmmB50mmCFCB1C1=250mm2C2=150mm。D50mmG1=A+B+C1+DG2=A+B+C2+DSHVH1－G1VH2－G2。SH0。SH07Fig．7Mouldeffectiveopeningheightdiagram。SH200mm10～10．5/SH400mm10～11/。SH500mm11～12/。SH。8ABBFig．8EffectiveopeningheightrequirementofABBautomationsystemformold33．1616。3．2169。20150380916Fig．9Thepindefinitionandcodingof16-pinmalesocket3．312。28mm。3610。106Fig．10Thepindefinitionandconnectionof6-pinmalesocket123～64。3．411、、211Fig．11Thediagramofelectricinspectionsystem2Table2Selectionlistofelectriccomponents/1Ni8-M18-AD4X-H1141TUＲCK2/42WWAK4．2/P00WAK4．2/P00TUＲCKTUＲCK2/42/436M09330062601HAＲTING146M09300060301HAＲTING156F09330062701HAＲTING166F19300061440HAＲTING1719000005082HAＲTING180035713LAPP19PG7110mm10010065111UK5NPHOENIX1212FB110-6PHOENIX113DIN14M2019000005082HAＲTING115M2519000005090HAＲTING11．2．JBX10025．53-M316160026425LAPP117186M1930006225509330062601HAＲTINGHAＲTING11619M2019000005082HAＲTING12019300162296HAＲTING12116M09330162296HAＲTING122M2519000005090HAＲTING123M2519000005071HAＲTING11624WY-PA6AD18．5BWEYEＲ25WY-PA6AD28．5BWEYEＲ7281。1122124212313。12Fig．12Thecircuitconnectionformwithoutconvertingquickcon-nector13Fig．13Sketchofsensorsinstallation3．5、230mm×230mm×170mm。42400tABB、、、、。1．J．2013325．CUIZong-chaoLYUYing-li．ApplicationofIndustrialＲo-botinNCMachiningProductionLineJ．JournalofLuoy-angNormalUniversity2013325．2．J．2014293．QINGong．DevelopmentandApplicationofAutomobilePartsStampingProductionLineJ．TechnologyWind2014293．3．J．2013257—59．CUIZong-chaoSUWen-zhi．DesignandApplicationofＲo-botAutomaticStampingProductionLineJ．JournalofLuoyangNormalUniversity2013257—59．4．J．20055104—105．ZHANGKe-xin．TheApplicationDiscussionontheACPo-sitionServoPressinAutomaticFeedingDeviceintheSys-temJ．PopularScience＆Technology20055104—105．5．J．2013323．DUANZhen-huaWUZhang-yongWANGQing-huietal．ＲesearchonAutomaticSortingConveyorlineofIndustrialＲobotsJ．ＲesearchandExplorationinLaboratory2013323．6．J．200935832—35．XIEYou-yan．FullAutomaticProductionProcessandDe-signofDieSetBaseJ．DieandMouldIndustry200935832—35．7．J．2014344—46．SUNYue．TheSolutionstoPreventaFewWasteＲecoveryinHigh-speedStampingJ．MoldManufacturing2014344—46．8．J．20135627—29．HANXiao-houGUOXiao-shan．DesignofaMaterialＲe-turningMechanismofStampingDieJ．JournalofNetshape20150382FormingEngineering20135627—29．9．J．20146255—59．WANGHong-songWANGChengXIUHui-ping．DigitalDesignandＲapidManufacturingofmouldJ．JournalofNetshapeFormingEngineering20146255—59．10．J．20113315—19．CHENWen-linLIZhi-jieWANGShao-yang．NumericalSimulationandParameterOptimizingoftheStampingForm-ingProcessofAutoFrontPanelJ．JournalofNetshapeFormingEngineering20113315—檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸檸19．1327FEIWLUKPCJINUPUNK．DesignandAnalysisofHigh-speedCorelessAxialFluxPermanentMagnetGenera-torwithCircularMagnetsandCoilsJ．IETElectricPowerApplications201049739—747．28ZHAOSheng-dunLIANGJin-taoZHAOYong-qiang．Opti-mizationDesignandDirectTorqueControlofaFluxCon-centratingAxialFluxPermanentMagnetMotorforDirectDrivingSystemJ．ElectricPowerComponentsandSys-tems201442141517—1529．29PHASEMOTIONCONTＲOL．TOＲQUEServomotorsEB/OL．2015-02-15．http//．phase．it/．30COＲEINNOVATION．DiscPermanentMagnetMachinesEB/OL．2015-02-15．http//．coreotionllc．us/．31CHENGMHUAWZHANGJZetal．OverviewofStator-permanentMagnetBrushlessMachinesJ．IEEETransac-tionsonIndustrialElectronics201158115087—5101．32ZHUZQPANGYHoweD