TE高压连接器线束总成应用指导

TE高压连接器线束总成应用指导TEHVConnectorApplicationGuidelineTE高压连接器线束总成应用指导TEHVConnectorApplicationGuideCatalogXXXXXX-XRevised4-2013Allspecificationssubjecttochange.ConsultTEConnectivityforlatestspecifications.2高压连接器线束总成根据设备的额定电流和最高工作电压进行选型。直流设备可选用一个2位或两个1位连接器，交流设备可选用一个3位或三个1位连接器。选型结果可以以“类型-孔位/高压互锁/线束-公端(母端)-Coding-线径-线长”的描述方式，即可从TE订购样品，如出线方向有90°和180°区分可在描述后面做备注。例如：“HVP8002PHI-Plug-A-35mm²-500mm（180°）”。（TE高压连接器选型表说明：孔位：代表孔位的数量是2P或者3P；高压互锁：H代表有高压互锁功能，X代表没有高压互锁功能；线束：I代表单芯线，M代表多芯线。）TheSelectionofTE'sHighVoltage(refertoasHV)connectorsisbasedontheratedcurrentandvoltageoftheapplicabledevices.Forexample,one2-wayconnectorortwo1-wayconnectorscanbeselectedforDirect-Current(DC)devices;whileone3-Wayconnectororthree1-WayconnectorsforAlternative-Current(AC)devices.ThecustomerorderrequirementscanbedescribedintheformasType-POS/HVIL/CableCore-Plug(Header)-Coding-WireSize-WireLength,andifwiredirection(90°and180°)needstobedefined,itcanberemarkedsuchas:HVP800-2PHI-Plug-A-35mm²-500mm（180°）.(TEHVConnectorApplicationTableintroduction:Pin,indicatesnumberofpositions2Por3P;HVIL,HindicatesHVILfunction,XindicatesnoHVILfunction;WireCore,Iindicatesindividualcorewire,Mindicatemulticorewire.TE高压连接器线束总成应用指导TEHVConnectorApplicationGuideCatalogXXXXXX-XRevised4-20133Allspecificationssubjecttochange.ConsultTEConnectivityforlatestspecifications.TE高压连接器选型表TEHVConnectorApplicationTable类型Type孔位POS高压互锁HVIL线芯CableCore防错Coding线径WireSize(mm)出线方向WireDirection额定电流CurrentRating（A）额定电压VoltageRating（V）快速插拔QuickConnection高压互锁型式HVILType3D模型名称3DModel备注RemarkHVA2802PHIA,B,D,EF2.5180°29@85℃18@125℃600YToolActuatedAndFingerActuated工具操作手指操作HVA2802PHXHEADERHVA2802PHIPLUG包含公母端,公端有线对线与线对板。HeaderAndPlug，HerderhasInlineRev.336@85℃24@125℃440@85℃27@125℃3PXMA,B,D2.516A@125℃750HVA2803PHMHEADERHVA2803PHMPLUG包含公母端HeaderAndPlug2PHMA,B,D,E,F437@85℃23@125℃HVA2802PHXHEADERHVA2802PHMPLUG2PHMA,B,D,E,F4+0.5共线式高压互锁PassthroughHVIL包含公母端,公端有线对线与线对板。HeaderAndPlug，HerderhasInlineRev.HVA280Multibay2BayHVA280HeaderA,E&D,F适用HVA2802位，3位公端SUITABLEFORHVA2802P&3PHEADER3BayHVA280HeaderA,D,EHVA6302PHMA，F2.5180°12A@140℃850YFingerActuated工具操作手指操作HVA6302PHMHEADERHVA6302PHMPLUG包含公母端HeaderAndPlug428A@140℃638A@140℃HVP8002PHIA,B,2590°OR180°130A@85℃1000YFingerActuated手指操作HVP8002PHIHEADERHVP8002PHIPLUGHVP8002PHIPLUG180包含公母端HeaderAndPlug35160A@85℃50200A@85℃3PHIA,B,D25130A@85℃HVP8003PHIHEADERHVP8003PHIPLUGHVP8003PHIPLUG18035160A@85℃50200A@85℃IPT1PXIA,B,C,D,E,F,Z16180°100A@85℃1000NNIPT1PI为螺栓连接方式，无公母端之分。BoltdownConnection,noPlugandHeader25130A@85℃35160A@85℃50200A@105℃2PXIN/A16100A@85℃IPT2PI25130A@85℃35160A@85℃50200A@105℃3PXIN/A16100A@85℃IPT3PI25130A@85℃35160A@85℃50200A@105℃IPT1201PXIA,B,Z70180°300A@105℃800N/A95360A@105℃120420A@105℃HVP11001PHIA,(B)70180°250A~300A@85℃750YFingerActuated手指操作HVP11001PHIHEADERHVP11001PHIPLUG包含公母端HeaderAndPlugTE高压连接器线束总成应用指导TEHVConnectorApplicationGuideCatalogXXXXXX-XRevised4-2013Allspecificationssubjecttochange.ConsultTEConnectivityforlatestspecifications.4AMP+ConnectorNamingConventionAMP+高压连接器命名规则HVA280-2phiProductFamilyName产品系列名称ProductFamilyMember产品系列区分细节•High高•Voltage电压•“A”ccessory低功率(≤100A,DC-DCConv.,HVAC,etc.)“P”owertrain高功率(100A,Battery,E-Machine,etc.)•Terminalsystemortabsizeindicator端子尺寸标注280=MCP2.8系列630=MCPorMCON6.3系列950=MCON8,MCON9.5,DEF-CON系列•Numberofpositions(2por3p)孔位数量•HVIL(h=Present,x=NotPresetorN/A)•是否包含高压互锁(h=包含,x=不包含或无)•Wiretype(i=Discrete,m=Multicore,x=N/A)•线束类型(i=单线屏蔽,m=多芯屏蔽线,x=无)TE高压连接器线束总成应用指导TEHVConnectorApplicationGuideCatalogXXXXXX-XRevised4-20135Allspecificationssubjecttochange.ConsultTEConnectivityforlatestspecifications.基本特性GeneralFeatureHVA2802P■孔位NumberofPositions:2■端子型号TerminalSize/Style:MCP2.8■线径WireRange:2.5,3.0,4.0,5.0mm²IndividuallyShieldedandMultiShielded（单芯线屏蔽和多芯线屏蔽）■额定电压VoltageRating:600V(PHI),750V(PHM)■温度等级TemperatureRange:-40˚Cto140˚C■额定电流CurrentRating:40A@85˚C27A@125˚C■屏蔽Shielding:360°■防护等级IPRating:Mated:IP67,IP6k9k(公母端连接后)Unmated:IP2xb（公母端未连接）■锁扣类型LatchingStyle:ThumbActuated-2Stage,FingerActuated（手指打开，两段式开启）■应用标准ApplicableSpecs.:USCAR-2,USCAR-37,IEC60529,LV215-1TE高压连接器线束总成应用指导TEHVConnectorApplicationGuideCatalogXXXXXX-XRevised4-2013Allspecificationssubjecttochange.ConsultTEConnectivityforlatestspecifications.6基本尺寸GeneralSizeHVA280-2phi塑料公端HVA280-2phi-PlasticHeader4个安装点位置需为母端预留空间，要求紧固件头部最大直径8.7mm。5.8mm宽的环形密封面区域需满足0.8的表面光洁度要求。整个通过区域保持0.8的光洁度要求，且不能有非导电能力的表面处理。4个安装点位置为母端预留空间，紧固件所采用垫片的最大高度为0.8mm。安装界面设计InterfaceDesign深度不小于4mm的盲孔4个直径4mm的螺纹盲孔；需保证最大螺纹匹配长度安装界面标准安装厚度至少3mm。（图中为KeyA，其他Coding见图纸）TE高压连接器线束总成应用指导TEHVConnectorApplicationGuideCatalogXXXXXX-XRevised4-20137Allspecificationssubjecttochange.ConsultTEConnectivityforlatestspecifications.HVA280-2phi金属公端HVA280-2phi-die-castingHeader基本尺寸GeneralSize安装界面设计InterfaceDesign最大垫片尺寸直径10mm3.5mm宽的环形密封面区域需满足0.8的表面光洁度要求。整个通过区域保持0.8的光洁度要求，且不能有非导电能力的表面处理。深度不小于4mm的盲孔4个直径4mm的螺纹盲孔；需保证最大螺纹匹配长度安装界面标准安装厚度至少3mm。（图中为KeyA，其他Coding见图纸）TE高压连接器线束总成应用指导TEHVConnectorApplicationGuideCatalogXXXXXX-XRevised4-2013Allspecificationssubjecttochange.ConsultTEConnectivityforlatestspecifications.8基本尺寸GeneralSizeHVA280-2phi线对线公端HVA280PHIInlineHVA28