HF---所采用在稳定器的硬面堆焊技术

PremiumQualityTrademarkinJoining&WearControlTechnologiesHardfacingProcessEmployedtoStabilizerHardfacingProcessEmployedtoStabilizer用于扶正器的硬面强化技术用于扶正器的硬面强化技术WhatisHardfacingTechnology?WhatisHardfacingTechnology?什么是硬面技术什么是硬面技术什么是硬面技术什么是硬面技术zzOverlayOverlayororbuildbuild--upuphardhardmaterialmaterialononpartspartssubjectedsubjectedtotowearwear在耐磨零部件的表面堆积硬质材料在耐磨零部件的表面堆积硬质材料zzWidelyWidelyusedusedininoiloiltools,tools,stabilizer,stabilizer,millingmillingtools,tools,fishingfishingtools,tools,etcetc..广泛的用于石油工具广泛的用于石油工具，，如扶正器如扶正器，，铣切工具以及打捞工具；铣切工具以及打捞工具；zzBrazing,Brazing,sprayspray&&fusion,fusion,PTAPTAarearenormallynormallyutilizedutilized;;工艺处理方式包括钎焊工艺处理方式包括钎焊，，喷焊或等离子堆焊；喷焊或等离子堆焊；处方式包括钎焊处方式包括钎焊喷焊或等离子堆焊；喷焊或等离子堆焊；zzHardfacingHardfacingmaterialmaterial::TCTCinserts,inserts,TCTCcompositecompositerod,rod,TCTCweldingweldingtube,tube,TCTCpowderpowder硬面材料包括硬质合金块硬面材料包括硬质合金块，，碳化钨复合焊棒碳化钨复合焊棒，，碳化钨耐磨焊条碳化钨耐磨焊条，，硬质硬质硬面材料包括硬质合金块硬面材料包括硬质合金块，，碳化钨复合焊棒碳化钨复合焊棒，，碳化钨耐磨焊条碳化钨耐磨焊条，，硬质硬质合金粉；合金粉；zzThickThickcoatingcoatingwithwithsuperiorsuperiorabrasionabrasionresistanceresistanceandandmoderatemoderateimpactimpact;;较厚硬面层较厚硬面层，，有较好耐磨粒磨损特性并耐一定冲击；有较好耐磨粒磨损特性并耐一定冲击；zzMetallurgyMetallurgybonding,bonding,lowlowdilution,dilution,highhighstrength,strength,lowlowHAZHAZ;;涂层与基体为冶金结合涂层与基体为冶金结合，，低稀释率低稀释率，，高强度高强度，，对基体热影响小；对基体热影响小；层层低释率低释率高高HFHF--10001000堆焊层堆焊层俯视图俯视图zzOxyOxy--acetyleneacetylenebrazingbrazingtechnologytechnology堆焊层截面图堆焊层截面图俯视图俯视图zzOxyOxy--acetyleneacetylenebrazingbrazingtechnologytechnology钎焊工艺钎焊工艺，，采用氧乙炔堆焊采用氧乙炔堆焊zzCompositeCompositerodrodofofcrushedcrushedTCTCchipchipininnickelnickelbronzebronzesilversilvermatrixmatrix;;复合焊棒复合焊棒镍铜银基合金中含硬质合金颗粒镍铜银基合金中含硬质合金颗粒复合焊棒复合焊棒，，镍铜银基合金中含硬质合金颗粒；镍铜银基合金中含硬质合金颗粒；zzWorkWorkwithwithfluxfluxandandnickelnickelsilversilverbrazingbrazingrodrodtotocreatecreatehigherhigherbondingbondingstrengthstrength;;与合适的钎剂和镍银基钎料配合与合适的钎剂和镍银基钎料配合可以进步提高堆焊层结合强度可以进步提高堆焊层结合强度与合适的钎剂和镍银基钎料配合与合适的钎剂和镍银基钎料配合，，可以进一步提高堆焊层结合强度；可以进一步提高堆焊层结合强度；zzSphericalSphericalTCTCchipchipororcrushedcrushedTCTCchipchipdependingdependingononthetheapplicationapplication根据不用要求根据不用要求采用的碳碳化钨颗粒可以是球形或粉碎碳化钨采用的碳碳化钨颗粒可以是球形或粉碎碳化钨根据不用要求根据不用要求，，采用的碳碳化钨颗粒可以是球形或粉碎碳化钨采用的碳碳化钨颗粒可以是球形或粉碎碳化钨zzIdealIdealforforsoftsoftformationformationdrillingdrilling;;适用于软地层钻采工具；适用于软地层钻采工具；HFHF1000Consumables1000ConsumablesHFHF--1000Consumables1000ConsumablesHFHF--10001000耗材耗材••碳化钨复合焊棒碳化钨复合焊棒--DrilltechDrilltech78G78G78G78G••铜基或银基钎料铜基或银基钎料--G22G22TinningRodTinningRodTinningRodTinningRod••钎剂钎剂--FluxSPEFluxSPEHFHF--20002000堆焊层堆焊层俯视图俯视图zzOxyOxy--acetyleneacetylenebrazingbrazingtechnologytechnology;;堆焊层截面图堆焊层截面图俯视图俯视图zzOxyOxy--acetyleneacetylenebrazingbrazingtechnologytechnology;;钎焊工艺钎焊工艺，，采用氧乙炔堆焊采用氧乙炔堆焊zzTCTCinsertsinsertsheldheldininnickelnickelsilversilvermatrixmatrixcontainedcontainedTCTCchipschips硬质合金块镶嵌在含硬质合金颗粒的镍银基合金堆焊层中硬质合金块镶嵌在含硬质合金颗粒的镍银基合金堆焊层中硬质合金块镶嵌在含硬质合金颗粒的镍银基合金堆焊层中硬质合金块镶嵌在含硬质合金颗粒的镍银基合金堆焊层中zzHaveHaveaagreatgreatdepthdepthofofcarbidecarbidecoveragecoveragewithwithimprovedimprovedwearwearresistanceresistance;;堆焊层中硬质合金有效面积加大堆焊层中硬质合金有效面积加大提高了耐磨性提高了耐磨性堆焊层中硬质合金有效面积加大堆焊层中硬质合金有效面积加大，，提高了耐磨性；提高了耐磨性；zzWorkWorkwithwithfluxfluxandandnickelnickelsilversilverbrazingbrazingrodrodwillwillcreatecreatehigherhigherbondingbondingstrengthstrength;;与合适的钎剂和镍银剂钎料配合与合适的钎剂和镍银剂钎料配合可提高堆焊层的结合强度可提高堆焊层的结合强度与合适的钎剂和镍银剂钎料配合与合适的钎剂和镍银剂钎料配合，，可提高堆焊层的结合强度；可提高堆焊层的结合强度；zzIdealIdealforforhighhighdeviationdeviationdrillingdrillingininabrasiveabrasiveformationformation主要用于研磨性地层中大偏钻钻具主要用于研磨性地层中大偏钻钻具HFHF2000Consumables2000ConsumablesHFHF--2000Consumables2000ConsumablesHFHF--20002000耗材耗材••碳化钨复合焊棒碳化钨复合焊棒--Drilltech78GDrilltech78G碳化钨复合焊棒碳化钨复合焊棒Drilltech78GDrilltech78G••铜基或银基钎料铜基或银基钎料--G22G22••钎剂钎剂--FluxSPEFluxSPE钎剂钎剂FluxSPEFluxSPE••硬质合金块硬质合金块--DM9PTrapezionalDM9PTrapezionalHFHF--30003000堆焊层堆焊层俯视图俯视图堆焊层截面图堆焊层截面图俯视图俯视图zzOneOnestepstepsprayspray&&fusefuseprocessprocess;;一步法喷焊工艺；一步法喷焊工艺；TCTCitithldhldiiikliklbbtltlddzzTCTCinsertsinsertsheldheldininnickelnickelbasebasemetalmetalpowderpowdercoatingcoating硬质合金块固定在以一步法喷焊所生成的镍基合金堆焊硬质合金块固定在以一步法喷焊所生成的镍基合金堆焊硬质合金块固定在以步法喷焊所生成的镍基合金堆焊硬质合金块固定在以步法喷焊所生成的镍基合金堆焊层中层中zzRecommendedRecommendedforfornonnon--magneticmagneticstabilizerstabilizer;;该工艺主要用于非磁扶正器该工艺主要用于非磁扶正器该工艺主要用于非磁扶正器；该工艺主要用于非磁扶正器；HFHF3000ConsumablesforNormalStabilizer3000ConsumablesforNormalStabilizerHFHF--3000ConsumablesforNormalStabilizer3000ConsumablesforNormalStabilizerHFHF--30003000耗材用于铁磁性扶正器耗材用于铁磁性扶正器镍铜粉镍铜粉S8815dS8815d打底层打底层••镍铜粉镍铜粉--S8815powderS8815powder，打底层，打底层••镍硼硅粉镍硼硅粉--S8825powderS8825powder，填充层，填充层镍硼硅与碳化钨混合粉镍硼硅与碳化钨混合粉S3835WS3835W••镍硼硅与碳化钨混合粉镍硼硅与碳化钨混合粉:S3835W:S3835W••硬质合金块硬质合金块--DM9PInsertDM9PInsertHFHF--3000ConsumablesforNon3000ConsumablesforNon--Mag.Mag.ggStabilizerStabilizerHFHF--30003000耗材用于非磁扶正器耗材用于非磁扶正器••镍铜粉镍铜粉--S8815powderS8815powderpp••硬质合金块硬质合金块--DM9PDM9PHFHF--50005000堆焊层堆焊层俯视图俯视图堆焊层截面图堆焊层截面图俯视图俯视图••OxyOxyacetylenebrazingtechnology;acetylenebrazingtechnology;••OxyOxy--acetylenebrazingtechnology;acetylenebrazingtechnology;钎焊工艺，采用氧乙炔堆焊钎焊工艺，采用氧乙炔堆焊••NickelchromematrixevenlydistributedwithcarbideNickelchromematrixevenlydistributedwithc