粗格栅3126OM01Duyun

DUYUNSection:-0.1BRACKETTBOSKERTRASHRAKESheet:-1of2Operating&MaintenanceManualIssue:-1GENERALFile:-3126O&M01____________________________________________________________________________________________________________________________________________________________________________________________________________________0.1INDEX0.GENERAL0.1Index0.2Amendments0.3Safety0.4GeneralGuidelines1.TECHNICALDATA1.1DetailsoftheTrashrake2.DESCRIPTION2.1TheTrashrake2.2TheHydraulicCircuit3.OPERATIONTobesuppliedbyothers(Interlec)4.ROUTINEMAINTENANCE4.1RoutineMaintenanceandLubricationSchedules4.2RecommendedLubricants4.3TheInspectionofWireRopes5.DETAILEDMAINTENANCE5.1ToSettheLimitSwitches5.2TheTraverseUnits5.3TheTraverseDriveUnit5.4ToRenewtheHoistRopes5.5TheHoistShaftAssembly5.6TheHoistDriveUnit5.7TheSwingRestrictorPlates5.8ToRenewtheGripperHoses5.9TheHoseDrumsandDrives5.10TheHydraulicCircuits5.11TheCableTrolleys6.PARTSLISTS:-TRASHRAKE6.1ProximityandMechanicalLimitSwitches6.2TheTraverseUnits6.3TheTraverseMotorandGearbox6.4TheHoistShaftAssembly6.5TheHoistMotorandGearbox6.6TheHoseReelsandDrives6.7TheHydraulicComponents6.8TheGripperAssembly6.9TheCableTrolleysDUYUNSection:-0.1BRACKETTBOSKERTRASHRAKESheet:-2of2Operating&MaintenanceManualIssue:-1GENERALFile:-3126O&M01____________________________________________________________________________________________________________________________________________________________________________________________________________________7.APPENDIX7.1GeneralAssemblyLayoutDrawingsDUYUNSection:-0.2BRACKETTBOSKERTRASHRAKESheet:-1of1Operating&MaintenanceManualIssue:-1GENERALFile:-3126O&M01____________________________________________________________________________________________________________________________________________________________________________________________________________________0.2.0AMENDMENTSRev.DateSectionIssueComment018-08-05All1FirstissueforClientApprovalDUYUNSection:-0.3BRACKETTBOSKERTRASHRAKESheet:-1of2Operating&MaintenanceManualIssue:-1GENERALFile:-3126O&M01____________________________________________________________________________________________________________________________________________________________________________________________________________________0.3.0HEALTHANDSAFETYAFIRSTAIDKITSHOULDBEAVAILABLEATALLTIMESOPERATIONTothebestoftheirknowledgeandbelief,BrackettGreenLtd.haveincorporatedsuchsafetydevicesasarerequiredunderTheHealthandSafetyatWorkAct1974.Handrails,guardsandotherprotectivedevicesmustnotberemovedwhiletheplantisinoperation,orcapableofstartingunderanautomaticcontrolsequence.Anyguardsorhandrailsremovedformaintenancemustbereplacedbeforetheplantisreturnedtoservice.REMEMBERAUTOMATICPLANTCANBEDANGEROUSITMAYSTARTWITHOUTWARNINGMAINTENANCEMakesurethattheelectricalsuppliesareproperlyisolatedbeforeremovingguardsorcovers.Thesupplyshouldbedisconnectedbytheoperationofthemainisolatingswitch,removaloffuses,orotheracceptablemethod.Anoticeshouldbeplacedatthepointofisolationshowing:DANGER-WORKINPROGRESSNeverworkalone.Whenworkingin,oradjacenttosumps,wearsuitableharnessorlifelines.Donotoverlookthedangerofdrowning.Placeabarrierorguardrailroundtheworkarea.Whenworkinginconfinedspaces,makesurethatnodangerousgasesarepresent.Useasafetyhelmet,gogglesandshoes.Makesureyouhaveaclearpathofretreat.Checktheexplosionriskbeforeusingweldingequipmentorelectricalhandtools.Donotignorehealthhazards.Personnelworkinginasewageenvironmentshouldbevaccinatedagainstthediseases,whichcanoccur.DUYUNSection:-0.3BRACKETTBOSKERTRASHRAKESheet:-2of2Operating&MaintenanceManualIssue:-1GENERALFile:-3126O&M01____________________________________________________________________________________________________________________________________________________________________________________________________________________HYDRAULICFLUIDTakeprecautionstoavoidcontactwiththeskinoreyesandtopreventinhalingofharmfulvapours.Makesurethatthefluiddoesnotleakorpouroutoritwilldamagetheenvironment.Formoreinformation,pleaserefertotheproductsafetysheetandnotetheinstructionsonthepackaging.PAINTINGTakenormalprecautionstoavoidskincontactandtheinhalationofspraymist.Provideadequateventilation.Iftheproductcomesintocontactwiththeskin,washthoroughlywithasuitableindustrialcleanseror,otherwise,withlukewarmwaterandsoap.Iftheeyesarecontaminated,washoutwithwaterforatleast10minutesandseekmedicalattentionatonce.ObserveanyspecialHealthandSafetyinstructionsoncontainersordatasheets.LIFTINGEQUIPMENTTocarryoutsomeoftheassemblyormaintenancework,itmaybenecessarytouseliftingequipment.Ifthisisthecaseusesafeandcertifiedliftingequipment.Followtheoperatinginstructionsfortheliftingequipment.Makesurethattheweightdoesnotexceedtheliftcapacity(thetotalweightofthemachineisabout2tonnes).Makesurethattheloadisdirectlyunderthehookandcheckthatthehookandslingsareproperlyconnected.Donotuseaworn,corrodedordamagedhookorsling.NEVERSTANDUNDERASUSPENDEDLOADSAFETYINSTRUCTIONSINTEXTThefollowingheadingsareusedinthetextofthismanualtoamplifyinstructions:WARNING:DANGEROFACCIDENTO