BMWK1100RTR1100RSR8501100GSR8501100R

BMWMotorcycleAfterSalesR1100RTR1100RSR850/1100GSR850/1100RRepairManualPublishedby:©BMWMotorcycleAfterSalesUX-VS-2Allrightsreserved.Nottobereprinted,translatedorduplicatedeitherwhollyorinpartwithoutpriorwrittenpermission.Errorsandomissionsexcepted;subjecttotechnicalamendment.ProducedinGermany02/00IntroductionThisrepairmanualwillhelpyoutoperformallthemainmaintenanceandrepairworkcorrectlyandefficient-ly.ItshouldbeconsultedregularlybyworkshoppersonnelasanadditiontothepracticalandtheoreticalknowledgeobtainedinTrainingSchoolcourses.ItisacontributiontowardsachievingevenhigherServicequality.AllinformationinbothtextandillustrationsreferstomotorcyclesinstandardconditionorwithgenuineBMWaccessoriesinstalled,andnottomotorcycleswhichhavebeenmodifiedinanywaytodepartfromthemanufacturer’sspecification.Therepairmanualisstructuredinthelogicalsequenceoftheworktobeperformed:Removal,Dis-assembly,Repair,Assembly,Installation.Theentirecontentsaredividedintoindividualchapters,correspondingtotheConstructionGroups.11.10Chap.PagenumberwithinchapterWorktobeperformedduringanInspectionisdescribedinGroup“00”.ThevariousinspectionroutinesarenumberedI,II,IIIandIV.Thisnumberingisrepeatedintheworkdescriptionswhichfollow,sothatworkcantakeplacewithoutinterruption.UseoftheBMWspecialtoolsneededforcertaintasksisdescribedintheworkinstructions.Iftheneedarises,repairinstructionsarealsoissuedintheformofServiceInformation.Thisinformationisofcourseincorporatedintothenextissueoftherepairmanual.WealsorecommendyoutoconsultthedetailedillustrationsonthePartsmicrofichesasanadditionalsourceofinformation.BMWMotorcycleAfterSalesPublishedby:BMWMotorradHufelandstr.6D-80937MünchenAllrightsreserved.Nottobereprinted,translatedorduplicatedeitherwhollyorinpartwithoutpriorwrittenpermission.Errorsandomissionsexcepted;subjecttotechnicalamendment.ProducedinGermany00Maintenanceandgeneralinstructions11Motor12Engineelectrics13Fuelpreparationandcontrol16Fueltankandlines18Exhaustsystem21Clutch23Gearbox31Frontfork32Steering33RearwheeldriveContinuationContentsBackGroup/Chapter34Brakes36Wheelsandtyres46Frame51Equipment52Seat61Generalelectricalequipment62Instruments63LightsBackContinuationGroup/ChapterOrderNo.01717654296UX-VS-2,03.99PrintedinGermanyCustomerRegistrationNo.OrderNo.SignatureofmechanicBMWInspection1000km/600mlsBMWService10000km/6000mlsBMWInspection20000km/12000mlsBMWAnnualServiceChangeengineoilwhenengineiswarm,renewoilfiltercartridge1)ChangeoilinmanualtransmissionandrearwheeldrivewhenatoperatingtemperatureRetightencylinderheadnutsAdjustvalveclearanceChecksparkplugsRenewsparkplugsRenewfuelfilter3)*)Checkbatteryacidlevel,ifnecessarytopupwithdistilledwaterCleanandgreasebatteryterminalsRenewintakeaircleaner2)Checkthrottlecablesforfreemovement,abrasionandkinking,renewingifnecessary*)Checkclutchclearance,adjustifnecessaryAdjustPoly-V-belt[bSI1202095(700)]4)5)RetightenhoseclipsatintakepipeCheckbrakepadsanddiscsforwear,renewifnecessary*)Checkfront/rearbrakefluidlevel,topupifnecessary*)[bSI0002795(716)]Checkbrakesystemwithregardtofunction,leaks;repair/renewasrequired*)RenewbrakefluidatleastonceayearCheckwheelbearings,renewifnecessary*)Checkswingingarmbearing(noplay),adjustifnecessary*)Checksteeringdamper(R850/1100R)Lubricatesidestands,centrestand(R1100RS)andnippleforclutchcableassemblyChecksidestandswitchfordamageandcorrectoperation[bSI4603396(722)]CheckfitofrearwheelboltsCheckboltsofcontrolarmtospecifiedtorqueCleanandgreaseshaftforwindshieldadjustment(R1100RS)Greaselowereyeoffrontspringstrut(R1100RSslidebearing)Checkidlespeed,throttlesynchronisationandCOvalue,adjustifnecessaryFinalinspectionwithsafety/operatingcheck:–conditionoftyresandwheels,rimsandspokes,tyrepressures–lightsandsignalsystems–telltaleandwarninglights–clutchandgearshift–handbrakeandfootbrake,steering–instruments–testride,ifnecessary1)forshort-distancedrivingoroutsidetemperaturesbelow0°Cevery3months,every3,000km(1,800miles)atthelatest2)inverydirtyordustyconditions,renewtheintakeaircleanerelementevery10,000km(6,000miles),orevenmorefrequentlyifnecessary3)normallyevery40,000km(24,000miles),butiffuelisofpoorqualityevery20,000km(12,000miles)4)RenewPoly-V-beltevery40,000km(24,000miles)5)After60,000km(36,000miles),changethemaintainancefreePoly-V-belt,donotadjust*)invoicedasaseparateitemBMWAGMotorcycleDivisionMaintenanceScheduleR1100RT/R1100RS/R850GS/R1100GS/R850R/R1100ROrderNo.01717654296UX-VS-2,03.99PrintedinGermanyCustomerRegistrationNo.OrderNo.SignatureofmechanicBMWPre-deliverycheckInspectcratesonreceiptforsignsofdamageMotorcycle:–unpack–checkscopeofdelivery–install/complete–cleanBattery:–remove–addbatteryacid–charge–greasetheterminalposts–re-install(markdate)Checkcompletespecificationdelivery:–tools–handbooksanddocuments–keys–optionalextrasCheckheadlight(basicsetting),adjustifnecessaryCheckfrontandrearwheelbrakefluidlevelsChecktorquesettingoftherearwheelretainingstudsChecktyrepressureCheckengineoillevel,topupifnecessaryFuelthemotorcycleCheckbasicclutchsetting,adjustifnecessarySafety/operatingcheckasfinal