BMWR850CR1200CRepairManual

BMWAGMotorcycleDivisionAfterSalesR850CR1200CRepairManualPublishedby:©BMWAGMotorcycleDivisionAfterSalesUX-VS-2Allrightsreserved.Nottobereprinted,translatedorduplicatedeitherwhollyorinpartwithoutpriorwrittenpermission.Errorsandomissionsexcepted;subjecttotechnicalamendment.PrintedinGermany3/99Ordernumber01507654051IntroductionThisrepairmanualwillhelpyoutoperformallthemainmaintenanceandrepairworkcorrectlyandefficient-ly.ItshouldbeconsultedregularlybyworkshoppersonnelasanadditiontothepracticalandtheoreticalknowledgeobtainedinTrainingSchoolcourses.ItisacontributiontowardsachievingevenhigherServicequality.Anewissueofthisrepairmanualwillbepublishedifamendmentsoradditions(supplements)areneeded.Thelatestissuedateisshownintheheaderofthemicrofiche.Microfichesrenderedinvalidbythenewissueshouldbedestroyedwithoutdelay.AllinformationinbothtextandillustrationsreferstomotorcyclesinstandardconditionorwithOriginalBMWaccessoriesinstalled,andnottomotorcycleswhichhavebeenmodifiedinanywaytodepartfromtheman-ufacturer’sspecification.●Therepairmanualisstructuredinthelogicalsequenceoftheworktobeperformed:Removal,Disman-tling,Repair,Assembly,Installation.●Theentirecontentsaredividedintoindividualchapters,correspondingtotheConstructionGroups.11.10Chap.Pagenumberwithinchapter●WorktobeperformedduringanInspectionisdescribedinGroup00.ThevariousInspectionroutinesarenumberedI,II,IIIandIV.Thisnumberingisrepeatedintheworkdescriptionswhichfollow,sothatworkcantakeplacewithoutinterruption.●UseoftheBMWspecialtoolsneededforcertaintasksisdescribedintheworkinstructions.Iftheneedarises,repairinstructionsarealsoissuedintheformofServiceInformation.Thisinformationisofcourseincorporatedintothenextissueoftherepairmanual.WealsorecommendyoutoconsultthedetailedillustrationsonthePartsmicrofichesasanadditionalsourceofinformation.BMWAGMotorcycleDivisionAfterSalesPublishedby:BMWAGSparteMotorradHufelandstr.6D-80937MünchenAllrightsreserved.Nottobereprinted,translatedorduplicatedeitherwhollyorinpartwithoutpriorwrittenpermission.Errorsandomissionsexcepted;subjecttotechnicalamendment.ProducedinGermanyOrderNo.01710008872UX-VS-2,06.99PrintedinGermanyCustomerLicenceplateNo.OrderNo.Mechanic’ssignatureBMWInspectionat1000km(600miles)BMWServiceevery10000km(6000miles)BMWInspectionevery20000km(12000miles)BMWAnnualServiceReadthefaultcodememorywiththeMoDiTeCChangeoilwhileatregularoperatingtemperatureandrenewtheoilfilterelementifmotorcycleisusedonlyforshortjourneysoratoutsidetemperaturesunder0°C(32°F),every3months,butatleastevery3000km(1800miles)*)Changeoilingearboxwhileatoperatingtemperatureatleastevery2years*)every2yearsChangeoilinrearwheeldrivewhileatregularoperatingtemperature;ifnecessary,cleaninductivesensoronrearwheelevery40000km(24000miles)oratleastevery2years*)40000(24000)every2yearsRenewfuelfilter*)normallyevery40000km(24000miles),iffuelqualityispoorevery20000km(12000miles)40000(24000)Checkbatteryacidlevel,ifnecessaryadddistilledwaterCleanandgreasethebatteryterminals,ifnecessaryRenewintakeairfilterelementinverydustyordirtyoperatingconditions,renewtheintakeairfilterelementevery10000km(6000miles)orevenmoreoftenifnecessary*)RenewPoly-Vbelt*)renewPoly-Vbeltevery60000km(36000miles);donotadjust60000(36000)Checkbrakefluidlevelatfrontandrearandtopupifnecessary*)Checkoperationofbrakesystemandfreedomfromleaks;repair/replaceitemsifnec.*)Examinebrakepadsanddiscsforwear,renewifnecessary*)ChangethebrakefluidannuallyCheckclutchfluidlevelChangetheclutchfluidevery40000km(24000miles)oratleastevery2years*)40000(24000)every2yearsChecktightnessofrearwheelstudsCheckrearwheelbearingplaybytiltingwheelCheckswingingarmbearings(zeroplay);adjustifnecessary*)GreasethesidestandpivotCheckfunctionofsidestandcontactswitchCheckconditionofsparkplugsRenewsparkplugs*)ChecksecurityofcylinderheadnutsCheck/adjustvalveclearancesCheckthrottlecableforfreemovement,abrasionandkinking;renewifnecessary*)CheckcableplayChecksynchronisationandeliminateleaks*)Finalinspectionwithroadsafetyandfunctionalcheck:–Conditionoftyresandwheels,rimsandspokesifapplicable,tyrepressures–Lightsandsignallingequipment–Telltaleandwarninglights–Clutch,gearshift–Frontandrearbrakes,steering–Instruments–Ifnecessary,testride*)ChargedasanadditionalitemBMWAGMotorcycleDivisionMaintenancescheduleR1100S/R850/1200C/R1150GSOrderNo.01710008872UX-VS-2,06.99PrintedinGermanyCustomerLicenceplateNo.OrderNo.Mechanic’ssignatureBMWPre-deliverycheckChecktheshippingcratefordamageMotorcycle:–unpack–installremainingitems–inspectfordamage–checkthatdeliveryiscomplete:toolsdocumentationkeyscorrectoptionalextrasFillandchargethebattery(markwithchargingdate)Checkengineoillevelwhencold;addoilifnecessaryCheckclutchoperatingfluidlevelandbrakefluidlevelsatfrontandrearCheckheadlightbeamangle,adjustifnecessaryChecksecurityofrearwheelstuds(complywithcorrecttighteningtorque)ChecktyrepressuresFillfueltankFinalinspectionasfunctionalcheck:–Clutch,gearshift–Frontandrearbrakes–Lightsandsignallingequipment,telltaleandwarninglights,instruments–Checkoperationofoptionalextras,ABS–Ifneces