CBR1000RR20082014ServiceManual

SERVICERULES•······•·······...........................1-2MODELIDENTIFICATION···············.............1-3GENERALSPECIFICATIONS··•·········•···•··...1-8LUBRICATIONSYSTEMSPECIFICATIONS·······································1-10FUELSYSTEM(PGM-Fl)SPECIFICATIONS···············,,·····················1·10COOLINGSYSTEMSPECIFICATIONS·····1-10CYLINDERHEADNALVESSPECIFICATIONS·······································1-11CLUTCH/STARTERCLUTCH/GEARSHIFTLINKAGESPEC1FICATIONS······················1·11CRANKCASEfTRANSMISSIONIBALANCERSPECIFICATIONS··················1·12CRANKSHAFT/PISTON/CYLINDERSPECIFICATIONS·······································1-12FRONTWHEEUSUSPENSIONISTEERINGSPECIFICATIONS····················1-131.GENERALINFORMAlREARWHEEUSUSPENSIONSPECIFICATIONS·······,....,......,........·..·,..1_14HYDRAULICBRAKESPECIFICATIONS....................,..·,..............1-15SAITERY/CHARGINGSYSTEMSPECIFICATIONS..........·..........·..···............1_15IGNITIONSYSTEMSPECIFICATIONS..··..1-15ELECTRICSTARTERSPECIFICATIONS,,'''''''''''''''''''''''''''''1-16LIGHTS/METERS/SWITCHESSPECIFICATIONS..........·..··•·•·..•·..··....•·•..···1·16TORQUEVALUES..·..•....•••..·•......·..·........·1-11LUBRICATION&SEALPOINTS·,···....·....·1·23CABLE&HARNESSROUTING('08-'11model)·..·..···....,..·....·..·..··..·....·1-25CABLE&HARNESSROUTING(After'11model)·......·..·,..·..........·..··..·..··..·1-66EMISSIONCONTROLSYSTEMS..·........·1·112..1-1GENERALINFORMATIONSERVICERULESt,UseHondaGenUlIleorHond&-recommendedpansandItJbncanlSortheltequIValentsPartsthatdon'meetHonda'sde~nspecificationsmavcausedamagetothemotorcyde2UsethespeoaltoolsdesignedforthisproduCltoavoiddamageandIncorrectassembly3UseonlymelneloolswhenservicingthemotorcycleMeinetlclts,nutsandscrewsOIrenOIinterchangeablewrthEnglishfasteners4Installnewgaskets.Q-nngs,conerpms,andIodlplateswhenreauembhng5\oVhenbghteningboltsornuts,begmWIththelargerdiameterormnerboltfirstTltentighten10IhespecifiedtorquediagonallyinIncrementalstepsunlessaparticularsequenceisspecified6CteanpartsincleaningsolventupondLsassemblylubricateanyslidingsurfacesbeforereassembly7Allerreassembly.checkallpartslorproperInstallahonandoperation8RoutealleledncalWIresasshownIntheCableandHarnessRouting(page1-25),9Dono1bendortwlsicontrolcablesDamagedcontrolcablesWIllnotoperatessmoothlyandma~slICkorbmdABBREVIATIONThroughoutthiSmanual,thefollowingabbreViationsareusedtoidentifytherespedlVepartsorsystems.DESTINATIONCODEThrollQhoutthiSmanll8l,thefollOWingcodesareusedtoidentifyIndividualtypesforeachregion.DESTINATIONCODEAACCMREGION,....5O-State(~CallforniaemiSsionsstlndlroS)CanadaEachcodeISshownInparenthesesInthismanual1-2MODELIDENTIFICATION'08-'11modelSTANDARDtype('08,'09model.hown):ASStype('09model.hown):GENERALINFORMATION1·3GENERALINFORMATIONAfter'11modelSTANDARDtype('12,'13model.hown):ASStype('12,'13model,hown):1-4After'13additionalmodelSPtyP'(lAC)typeshown):GENERALINFORMATION1-5GENERALINFORMATIONSERIALNUMBERSTheVehfCleIdentificationNumber(VIN)ISS'IImpedonthenghtsideofthe,------=::----------,sleenngheadasshownTheenginesenalnumberISstampedonthefrontside01thelower~~~7.~~~~~'1~ii.iiilcrankcaseasshown1Thethrottlebodyidentl~catlonnumberISstampedontheleftsodeofthe~~~~~'==::::O:!~::::::::=:::::::::::::=:;throttlebodyasshownLABELTheSafetyCertificationLabelislocatedonleftsideoftheframeSAFETYCERTlFICA.TlONLABEL1-6GENERALINFORMATIONThecolorlabelISattachedonthehcenseI'ghlstay1'08.'09model)lrear'08,'09modelshowncentercowlunderthepllhon!.eal(STANDARDIABStype)iSlrtgleseatcowl(SPtype)asshown!MIenorderingcolor-codedpartsalwaysSpeCIfythedeSIgnatedcolorcodeCOlORLAB£LTheEmissionControllnformahonLabelISlocatedonthelicenselightstay~'::08=-=='=mod==.=,==========~('08,'09model)/rearcentercowlasshownEMISSIONCOtfTROlINFORMATlONlABEL'08.-09modelshown:::;;,,-~ExcePI(eM)typeAfter'11EMISSIONCONTROLINFORMAT10NLABEL1-7GENERALINFORMATIONGENERALSPECIFICATIONSITEMSPECIFICATIONSDIMENSIONSOveralllength'08.'09model2060mm(61.9in)Alter'09model2075mm(81.7in)OverallWIdth08-'13model685mm(21.0m)After'13model720mm(263In)Overallheight'08-'11model1130mm(445in)After11model1135mm(44.7In)\Nheelbase1,410mm(55.5in)Seatheight820mrn(32.310)Footpeghl!llQht'DB-'13model396rrvn(15.611)Aflerl3model395mm(15.6in)Grounddearancet30mm(51m)CurbwelQhl'08-'IImodelExcept(AC)typeSTANDARDtype'99kg(439Ibs)ABStype210kg(463Ibs)(AC)typeSTANDARDtype:200kg(441Ibs)ASStype211kg(46Slbs)'II,'12modelexcept(AC)typeSTANDARDtype200kg(441Ibs)ASStype.211kg(465Ibs)lAC)typeSTANDARDtype201kg(44Jlbs)ASStype212kg(467Ibs)After'13modelExceptlAC)typeSTANDARDtype200kg(441IbS)ASStype210kg(4631bs)SPtype199kg(439Ibs)(AC)IypeSTANDARDtype.201kg(443les)ABStype212kg(467Ibs)SPtype200kg(441Ibs)MaXimumW'l!!lQhtcapaCItySTANDARD/ABStype166kQ(366lbs)SPtype110k24311$)FRAMEFrametypeDiamondFrontsuspensIOnTelescopICforkFrontaxlelfavelIIOmm(43.n)RearsuspenSionSWln9armRearaxletravelSTANOARD/ABStype136mm(54in)SPtype134mm(53in)FronttiresIZe120nOZR17MIC(58W)ReartireSize1OO/SOlR17MlC(1JW)Fronttirebnlnd'08-'11modelBT015FRADIALF(Bndgestone).QualifierPTK(Dunlop)1