yamahaXVZ1300

EAS00001XVZ13TF(L)SERVICEMANUAL1999byYamahaMotorCo.,Ltd.Firstedition,January1999Allrightsreserved.AnyreproductionorunauthorizedusewithoutthewrittenpermissionofYamahaMotorCo.,Ltdisexpresslyprohibited.NOTE:CAUTION:EAS00003NOTICEThismanualwasproducedbytheYamahaMotorCompany,Ltd.primarilyforusebyYamahadealersandtheirqualifiedmechanics.Itisnotpossibletoincludealltheknowledgeofamechanicinonemanu-al.Therefore,anyonewhousesthisbooktoperformmaintenanceandrepairsonYamahavehiclesshouldhaveabasicunderstandingofmechanicsandthetechniquestorepairthesetypesofvehicles.Repairandmaintenanceworkattemptedbyanyonewithoutthisknowledgeislikelytorendertheve-hicleunsafeandunfitforuse.Thismodelhasbeendesignedandmanufacturedtoperformwithincertainspecificationsinregardtoperformanceandemissions.Properservicewiththecorrecttoolsinnecessarytoensurethattheve-hiclewilloperateasdesigned.Ifthereisanyquestionaboutaserviceprocedure,itisimperativethatyoucontactaYamahadealerforanyserviceinformationchangesthatapplytothismodel.Thispolicyisintendedtoprovidethecustomerwiththemostsatisfactionfromhisvehicleandtoconformwithfed-eralenvironmentalqualityobjectives.YamahaMotorCompany,Ltd.iscontinuallystrivingtoimproveallitsmodels.Modificationsandsignifi-cantchangesinspecificationsorprocedureswillbeforwardedtoallauthorizedYamahadealersandwillappearinfutureeditionsofthismanualwhereapplicable.
ThisServiceManualcontainsinformationregardingperiodicmaintenancetotheemissioncontrolsystem.Pleasereadthismaterialcarefully.
Designsandspecificationsaresubjecttochangewithoutnotice.EAS00004IMPORTANTINFORMATIONParticularlyimportantinformationisdistinguishedinthismanualbythefollowingnotations.TheSafetyAlertSymbolmeansATTENTION!BECOMEALERT!YOURSAFETYISINVOLVED!FailuretofollowWARNINGinstructionscouldresultinsevereinjuryordeathtothemotorcycleoperator,abystanderorapersoninspectingorrepairingthemotorcycle.ACAUTIONindicatesspecialprecautionsthatmustbetakentoavoiddamagetothemotorcycle.NOTE:ANOTEprovideskeyinformationtomakeprocedureseasierorclearer.12457386EAS00007HOWTOUSETHISMANUALThismanualisintendedasahandy,easy-to-readreferencebookforthemechanic.Comprehensiveexplanationsofallinstallation,removal,disassembly,assembly,repairandinspectionproceduresarelaidoutwiththeindividualstepsinsequentialorder.1Themanualisdividedintochapters.Anabbreviationandsymbolintheupperrightcornerofeachpageindicatethecurrentchapter.Referto“SYMBOLS”onthefollowingpage.2Eachchapterisdividedintosections.Thecurrentsectiontitleisshownatthetopofeachpage,exceptinChapter3(“PeriodicInspectionsandAdjustments”),wherethesub-sectiontitle(-s)appear.(InChapter3,“PeriodicInspectionandAdjustments”,thesub-sectiontitleappearsatthetopofeachpage,insteadofthesectiontitle.)3Sub-sectiontitlesappearinsmallerprintthanthesectiontitle.4Tohelpidentifypartsandclarifyproceduresteps,thereareexplodeddiagramsatthestartofeachremovalanddisassemblysection.5Numbersaregivenintheorderofthejobsintheexplodeddiagram.Acirclednumberindicatesadisassemblystep.6Symbolsindicatepartstobelubricatedorreplaced(see“SYMBOLS”).7Ajobinstructionchartaccompaniestheexplodeddiagram,providingtheorderofjobs,namesofparts,notesinjobs,etc.8Jobsrequiringmoreinformation(suchasspecialtoolsandtechnicaldata)aredescribedsequen-tially.22135792486242523211920181617151413111210GENINFOSPECENGCARBELECCHASCOOLCHKADJTRBLSHTGEAS00008SYMBOLSThefollowingsymbolsarenotrelevanttoeveryvehicle.Symbols1to9indicatethesubjectofeachchapter.1Generalinformation2Specifications3Periodicinspectionsandadjustments4Engine5Coolingsystem6Carburetor(-s)7Chassis8Electricalsystem9TroubleshootingSymbols10to17indicatethefollowing.10Serviceablewithenginemounted11Fillingfluid12Lubricant13Specialtool14Tighteningtorque15Wearlimit,clearance16Enginespeed17ElectricaldataSymbols18to23intheexplodeddiagramsindi-catethetypesoflubricantsandlubricationpoints.18Engineoil19Gearoil20Molybdenumdisulfideoil21Wheelbearinggrease22Lithiumsoapbasegrease23MolybdenumdisulfidegreaseSymbols24to25intheexplodeddiagramsindi-catethefollowing:24Applylockingagent(LOCTITE
)25ReplacethepartGENERALINFORMATIONSPECIFICATIONSPERIODICINSPECTIONSANDADJUSTMENTSENGINECOOLINGSYSTEMCARBURETORSCHASSISELECTRICALSYSTEMTROUBLESHOOTINGGENINFO1SPEC23ENG4COOL5CARB6CHAS7ELEC8TRBLSHTG9CHKADJEAS00012TABLEOFCONTENTSGENINFO1GENINFOCONTENTSGENERALINFORMATIONMOTORCYCLEIDENTIFICATION1-1...............................VEHICLEIDENTIFICATIONNUMBER1-1.........................MODELCODE1-1.............................................FEATURES1-2...................................................CRUISECONTROL1-2.........................................DIGITALSPEEDOMETER1-4...................................AUDIOSYSTEM1-5............................................IMPORTANTINFORMATION1-13....................................PREPARATIONFORREMOVALANDDISASSEMBLY1-13..........REPLACEMENTPARTS1-13.....................................GASKETS,OILSEALSANDO-RINGS1-13........................LOCKWASHERS/PLATESANDCOTTERPINS1-14................BEARINGSANDOILSEALS1-14...........................