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1NPIQualityPlanningProcesslinktoMechanicalProcessMassProductionBasicDesignInfo.SupplierQualitySystemDevelopmentRIMCSQEResponsibleSign-off&TransferSupplierContinuousImprovementQualitySystemExecutionQualitySystemPlanningSign-offPhaseCNPIPhaseBESIPhaseAUnderstandRoutinelyCheckDemonstrateMaturityReviewforqualityMaturityReviewforqualityRIMMSQEParticipationRIMCSQEParticipationRIMMSQEResponsibleNOTE:Sign-offandTransferfromCSQEtoMSQEoccurswhenallMechanicsSuppliersandPartsarequalified.SupplierRampSUPPLIERcycletimeRIM8RampMassProductionR1R2R3R4R6R5ConceptEvaluationDefinition&PlanningDesign&ImplementationProductionRAMPR0SupplierNPIPhaseESIPhaseMechanicalMilestonesMechanicalMaturityMilestones:-ConceptStart(R0)-ConceptReady(R1)-ToolRelease(R2)-CopyToolRelease(R3)-ProductionReadiness(R4)-SustainingHand-off(R5)-EndofProductlife(R6)QualitySystemVerification4-5wksDevelopmentBusinessConceptDevelopmentProgramPlanningSpecificationProductManufacturabilityValidation&QualificationOperationsExcellenceRampDown&EndofLife(EOL)ProductServiceLifeN0-ProgramEngagementN1-ProgramAuthorizeN2-PlansandInvestmentN3-SpecificationReleaseN4-ManufacturabilityVerificationN5–ReadytoLaunchN6–RampDownTriggerN7–ProgramCloseN8–EndServiceLifePhase0Phase1Phase2Phase3Phase4Phase5Phase6Phase7BusinessConceptDevelopmentProgramPlanningSpecificationProductManufacturabilityValidation&QualificationOperationsExcellenceRampDown&EndofLife(EOL)ProductServiceLifeN0-ProgramEngagementN0-ProgramEngagementN1-ProgramAuthorizeN2-PlansandInvestmentN3-SpecificationReleaseN4-ManufacturabilityVerificationN5–ReadytoLaunchN6–RampDownTriggerN7–ProgramCloseN8–EndServiceLifePhase0Phase1Phase2Phase3Phase4Phase5Phase6Phase7NyproMATERIALQUALITYRISKMANAGEMENTMASSPRODUCTIONVERIFICATIONEARLYSUPPLIERINVOLVEMENTMAINACTIVITIES:-CEtoPEtransfer-listingE-1toE3LessonsLearned-ReportingsetupMAINOUTPUTS:-PEteamIdentification-LessonLearnedandDatabaseupdateMAINACTIVITIES:-LessonLearned“Hunting”-RiskidentificationMAINOUTPUTS:-CQPselectedcomponent-MaterialrisklistMAINACTIVITIES:-Projectkick-off/Set-up-Costbreakdown&qualitytargetreview-CriticaldesigncharacteristicsIdentification-Criticalsupplierprocesscharacteristicsidentification-DesignreviewsMAINOUTPUTS:-supplierperformanceparameters&targetsagreedMAINACTIVITIES:-Buildreporting-Supplierbuilds-Nokiabuilds-Assessment-MassapprovaltrialMAINOUTPUTS:-Assessmentreport-MassApprovalEARLYRISKIDENTIFICATIONEARLYSUPPLIERINVOLVEMENTVERIFICATIONMASSPRODUCTIONE-1E0E0.5E1E2E2.5E3E4Start-upMass-productionEARLYRISKIDENTIFICATIONNOKIAINTERNALPRE-WORKNOKIA-SUPPLIERCLOSECOLLABORÀTIONINN产品开发过程简图4•设计输入要求表(INPUT)•设计失效分析(DFMEA)•可制造性分析(DFM)•产品设计图纸(3D/2D)•模具设计图纸(3D/2D)•产品物料清单(BOM)•产品规格书(SPEC)•产品认证(CERTIFICATE)•可靠性验证计划/报告(RTPLAN/REPORT)•在线测试计划/规范(ONLINETESTPLAN/SPEC)•生产作业指导书(SOP)•检查作业指导书(SIP)•零件确认报告(PCR)•FAI/CPK/MDF设计交付的主要内容5•INN格式的FAI-封面,包含产品的基本信息。-每穴6个样品的全尺寸测量数据-每穴32个样品的关键尺寸测量数据-INN最新的2D图-超规格尺寸的原因分析和改善对策-原材料规格证明(Datasheet)-生产所有设备,生产流程及主要参数设定•INN格式的环境管理物质总表和报告•可靠性测试报告•6个以上样品•其它-色差报告(如需要)-代理资质证明(如需要)6关于物料确认的基本
本文标题:NPI流程介绍
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