CQI-9热处理过程评估第二版(中文)

CQI-9SpecialProcess:HeatTreatSystemAssessmentVersion2,Issue8/07特殊过程:热处理过程评审FacilityName:工厂名称PhoneNumber:电话FaxNumber:传真ProcessTableA-FerrousCarburizingCarbonitriding本部门热处理员工数量：CarbonCorrectionCaptiveHeatTreater(Y/N):NeutralHardening公司内部有热处理过程吗Quench&TemperCommercialHeatTreater(Y/N):Austempering/Martempering有外包的热处理过程吗TemperingDateofAssessment:评审日期DateofPreviousAssessment:先前评审日期ProcessTableB-FerrousNitriding(Gas)Ferritic-Nitrocarburizing(GasorSalt)ProcessTableC-AluminumAluminumHeatTreatmentProcessTableD-FerrousInductionHeatTreatingProcessTableEAnnealingNormalizingStress-RelievingName:姓名Title:职位Phone:电话Name:姓名Company:公司Phone:电话NumberofNeedsImmediateActionFindings:需要马上改进的项目数NumberofFailFindingsintheJobAudit(s):作业审核中不合格品数工艺表B－铁基金属氮化(气体)正火去应力退火工艺表D－铁基金属感应热处理淬火回火工艺表C－铝合金铝合金热处理沉淀强化/时效处理中性硬化奥氏体回火/马氏体回火回火工艺表EEmail:邮件Auditors/Assessors:审核人铁酸盐-氮碳共渗(气体或盐)工艺表A－铁基金属渗碳碳氮共渗修复渗碳Type(s)ofThermalProcessingatthisFacility:热处理类型NumberofNotSatisfactoryFindings:不满意项目数CurrentQualityCertification(s):目前的质量认证水平DateofRe-assessment(ifnecessary):重新评估日期(如有需要)Email:邮件NumberofHeatTreatEmployeesatthisFacility:PersonnelContacted:联系人退火SpecialProcess:HeatTreatSystemAssessmentAddress:地址PrecipitationHardening/AgingCQI-9SpecialProcess:HeatTreatSystemAssessmentVersion2,Issue8/07QuestionNumber问题序号Question问题RequirementsandGuidance要求/指导ObjectiveEvidence客观证据N/A不适合Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需要及时采取的措施1.1Isthereadedicatedandqualifiedheattreatpersonon-site?Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedheattreatpersononsite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepositionincludingmetallurgicalandheattreatknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinheattreatoperationsoracombinationofaminimumof5yearsofformalmetallurgicaleducationandheattreatexperience.1.1现场是否配备有资力的热处理专业人员?确保现场有一位专业的热处理人员，这人必须是全职员工，同时他的职位应在组织结构图中体现出来，应该存在工作职位说明，其中须对这个人的能力（包括金相和热处理知识）进行鉴别，需有五年以上的热处理操作经验（至少五年），或者是经过正规的金属学教育和热处理经验加起来有五年也行。1.2Doestheheattreaterperformadvancedqualityplanning?Theorganizationshallincorporateadocumentedadvancequalityplanningprocedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheorganization.Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theheattreatershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofprocesschangesshallbedocumented.1.2是否进行热处理的先期产品质量策划？（APQP）公司应该根据文件化的APQP程序运行，每个零件都应该执行可行性研究并获得内部批准。相似产品可以归为一类，这由公司自己定义。一旦APQP经过客户的批准，就不得有任何的更改，除非得到客户再次批准。当有些工艺过程确实需要更改时，热处理人员需与客户联系，并要做出相应的数据记录。Assessment评估SpecialProcess:HeatTreatSystemAssessment特殊过程：热处理过程评估Section1-ManagementResponsibility&QualityPlanning管理职责和质量策划CQI-9SpecialProcess:HeatTreatSystemAssessmentVersion2,Issue8/07QuestionNumber问题序号Question问题RequirementsandGuidance要求/指导ObjectiveEvidence客观证据N/A不适合Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需要及时采取的措施Assessment评估SpecialProcess:HeatTreatSystemAssessment特殊过程：热处理过程评估1.3AreheattreatFMEA'suptodateandreflectingcurrentprocessing?TheorganizationshallincorporatetheuseofadocumentedFailureModeandEffectsAnalysis(FMEA)procedureandensuretheFMEA'sareupdatedtoreflectcurrentpartqualitystatus.TheFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeyheattreatprocessparametersasdefinedbytheorganization.Across-functionalteamshallbeusedinthedevelopmentoftheFMEA.Allspecialcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheFMEA.1.3热处理的故障失效模式和影响分析(FMEA)是否是最新的，并且是否与当前过程相一致公司该具有文件化的FMEA管理程序，并确保FMEA得到更新以反映当前零件的质量状态。每个零件或每个零件族都应该建立FMEA，或者FMEA也可以按过程来编写，要覆盖每个过程，要体现从收到零件到发出零件的所有过程步骤和所有关键的过程参数。应由跨职能的小组来发展完善FMEA，公司或客户指出的重要或关键特性应得到识别、定义并标在FMEA中。CQI-9SpecialProcess:HeatTreatSystemAssessmentVersion2,Issue8/07QuestionNumber问题序号Question问题RequirementsandGuidance要求/指导ObjectiveEvidence客观证据N/A不适合Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需要及时采取的措施Assessment评估SpecialProcess:HeatTreatSystemAssessment特殊过程：热处理过程评估1.4Areheattreatprocesscontrolplansuptodateandreflectingcurrentprocessing?TheorganizationshallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeyheattreatprocessparametersasdefinedbytheorganization.Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofControlPlans,whichshallbeconsistentwithallassociateddocumentationsuchasworkinstructions,shoptravelers,andFMEA's.Allspecialcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheControlPl