MIL-R-5757 103E RELAYS, ELECTRICAL, HERMETICALLY S

AMSCN/A1of5FSC5945DISTRIBUTIONSTATEMENTA.Approvedforpublicrelease;distributionisunlimited.INCH-POUNDMIL-R-5757/103E1February2002SUPERSEDINGMIL-R-5757/103D14December1984DETAILSPECIFICATIONSHEETRELAYS,ELECTRICAL,HERMETICALLYSEALEDSPDT,LOWLEVELTO0.25AMPEREInactivefornewdesignafter14December1984.Nosupersedingspecification.ThisspecificationisapprovedforusebyallDepartmentsAgenciesoftheDepartmentofDefense.TherequirementsforacquiringtherelaydescribedhereinshallconsistofthisspecificationandthelatestissueofMIL-R-5757.FIGURE1.DimensionsandconfigurationMIL-R-5757/103E2NOTES:1.Dimensionsareininches.2.Unlessotherwisespecified,tolerancesare±..015(0.38mm)fortwoplacedecimalsand±.010(0.25mm)forthreeplacedecimals.3.Metricequivalentsaregivenforgeneralinformationonly.4.Terminalnumbersneednotappearontherelayheaderprovidedthereisaffixedtotherelayasuitablelegiblecircuitdiagramthatidentifieseachterminallocationspecified.5.DiameterofheaderstyleAleadsis.020±.001(0.51±0.03mm).DiameterofheaderstyleBleadsis.025±.002(0.64±0.05mm).FIGURE1.DimensionsandconfigurationMIL-R-5757/103E3REQUIREMENTS:CONTACTDATA:Configuration:SPDT.Arrangement:1formC.Loadratings:Highlevel:Resistive:0.25ampereat28volts(acordc).Lowlevel:10microamperesat10millivolts.Intermediatecurrent:Notapplicable.Contactresistance(Measurementshallbemade1.0inchfromheader.):Initial:75milliohmsat5.0milliamperes-6voltsmaximum.Highlevel:Duringlife:1.0ohmmaximumat.25ampere-28volts.Afterlife:1.0ohmmaximumat.25ampere-28voltsmaximum.Lowlevel:Duringlife:100ohmsmaximumat10microamperes-10millivolts.Afterlife:1ohmmaximumat5milliamperes-6voltsmaximum.Contactbounce:Includedinoperateandreleasetimemeasurement.Overload:Twotimesratedcurrent.COILDATA:Dutyrating:Continuous.Maximumvoltage:SeetableI.Ratedvoltage:SeetableI.Pick-up-voltage:SeetableI.Drop-outvoltage:SeetableI.Operateandreleasetime:4millisecondsmaximum(includingbounce)at25°Candratedvoltage.MIL-R-5757/103E4ELECTRICALDATA:Insulationresistance:1,000megohmsat25°C,500Vdc.100megohmsat125°C,500Vdc.Dielectricwithstandingvoltage:Sealevel:500±10Vrms(60Hz)betweenallmutuallyinsulatedpoints,except350±10Vrmsacrossopencontacts.Altitude:350±10Vrmsbetweenterminals.ENVIRONMENTALDATA:Temperaturerange:SymbolB(-65°Cto125°C).Vibration:Symbol3(15G,10to2,000Hz).Shock:30G,11±1milliseconds,(testconditionJ,method213,MIL-STD-202).100microsecondsmaximumchatter.Resistancetosolderingheat:Applicable.Acceleration:Applicable,exceptatthe10Glevel.Saltspray:Inaccordancewithmethod101ofMIL-STD-202.Internalmoisture:Applicable.PHYSICAL:Terminalstrength:3±0.3poundspull.Seal(Sealingprocessmaybebysoldering,brazing,orwelding.):1x10-8atmcm3/smaximumleakagerate.Dimensionsandconfiguration:Seefigure1.Termination:Wirelead.Weight:SeetableI.LIFETESTREQUIREMENTS:Contactlife:Highlevel:1millioncyclesat.25ampere,28volts(acordc).Lowlevel:1millioncyclesat10microamperes,10millivolts(acordc),withnomisses.Coillife:Notapplicable.MIL-R-5757/103E5Partnumber:M5757/103-(dashnumberfromtableI).TABLEI.Dashnumberandcharacteristics.1/Dashnumber2/CoilvoltageVdcMountingconfigurationPick-upvoltage(maxVdcat25°C)Drop-outvoltage(Vdcat25°C)Coilresistance(Ohms±10at25°C)Weight(maxounces)RatedMax0011215Nomount75.5to0.85000.150021215Bracketmount75.5to0.85000.180031621Nomount108.2to1.01,0000.150041621Bracketmount108.2to1.01,0000.1800526.532Nomount1410to1.52,0000.1500626.532Bracketmount1410to1.52,0000.181/Eachrelaypossesseshigh-levelandlow-levelcapabilities.Relaystestedtohigh-levelcharacteristicsarenotrecommendedforsubsequentuseinlow-levelapplications.2/Originalequipmentmanufacturersshouldbeawarethatthesedashnumbersareproducedineitherheaderstyle,dependinguponsuppliers,indicatedinfigureone.TABLEII.Qualificationinspectionandsamplesize.SinglesubmissionDashno.Groupsubmission12unitsplus1openunitqualificationinspectionasapplicable00512unitsplus1openunitqualificationinspectionasapplicable0042unitsqualification,group1,alsoshock,vibration,acceleration,terminalstrength,sealandresistancetosolderingheat001Qualificationinspectiongroup1Conformanceinspection,Periodicinspection:GroupCtestsnotapplicable.Custodians:Preparingactivity:Army-CRDLA-CCNavy-ECAirForce-11(Project5945-1333)DLA-CCReviewactivities:AirForce-99Navy-AS,MC,OS,SH