多点投入培训(E)

点投入概念培训Multi-entriesProductionLine纲目content一、多点投入概念Concept1、多点投入的目的Purposesofmulti-entriesproductionline2、多点投入的概念Conceptofmulti-entriesproductionline3、落差的应用Applicationofvariance4、水蜘蛛发放规则493forwaterspiderinmulti-entryline二、投入产出点的设定标准settingstandardforInput&Outputpoint三、多点投入的SOPSOPofmulti-entriesproductionline1、多点投入的标准流程Standardmulti-entriesproductionline.2、烫衬与水蜘蛛的SOPSOPforpressinterliningandwaterspider.3、流程模拟的SOPSOPforlayoutsimulation.4、多点投入转款的SOPSOPforchangeover5、落差的计算方法Calculationmethodofvariance.四、多点投入的工序平衡Linebalanceformulti-entriesproductionline一、多点投入概念Conceptofmulti-entriesproductionline1、多点投入的目的purposeformulti-entriesproductionline为什么要这样做呢？Whydothat?1、多点投入的目的—减少浪费purposeformulti-entriesproductionline—eliminatewaste我要的裁片在哪儿呀？WhereisthepanelIneed?1、多点投入的目的—流程简单目视化purposeformulti-entriesproductionline—simpleformanaging2、多点投入的概念Conceptofmulti-entriesproductionline什么是多点投入呀？Whatismulti-entriesproductionline?什么是多点投入？Whatismulti-entriesproductionline?根据不同款式流程分区设置、裁片分点投入、所有非标准作业由水蜘蛛完成的一种后拉生产模式Productionlineisarrangedtoseveralareasinsequenceandfeedpaneltodifferentinputpointsbasedonstyles.Allthenonstandardworkwillbefinishedbywaterspiderunderpullconcept.前片front后片back袖子sleeve3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvariance什么是落差啊？Whatisvariance?3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvariance为了能保证在路程长短不一的环形跑道上，运动员们能够同时到达终点；田径跑道上的外圈起点设置总是在内圈起点的前面。Forensurealltheathletesarrivetogoalinthecirclerunwaywiththesamedistance,thestartpointforoutertrackalwaysinthefrontofinsidetrack.组装进前片Inputfront进袖子Inputsleeve进后片Inputback生产线内各零件区域之间，因流程的长短造成投入裁片数量的差值Thedifferentlengthofgarmentpartsinline,inducetothedifferoffeedingpanels.3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvarianceAssembly组装进前片Inputfront进袖子Inputsleeve进后片Inputback3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvarianceAssembly组装进前片Inputfront进袖子Inputsleeve进后片Inputback3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvarianceAssembly组装进前片Inputfront进袖子Inputsleeve进后片Inputback3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvarianceAssembly组装进前片Inputfront进袖子Inputsleeve进后片Inputback3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvarianceAssembly组装进前片Inputfront进袖子Inputsleeve进后片Inputback3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvarianceAssembly组装进前片Inputfront进袖子Inputsleeve进后片Inputback3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvarianceAssembly组装进前片Inputfront进袖子Inputsleeve进后片Inputback3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvarianceAssembly组装进前片Inputfront进袖子Inputsleeve进后片Inputback3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvarianceAssembly组装进前片Inputfront进袖子Inputsleeve进后片Inputback3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvarianceAssembly组装进前片Inputfront进袖子Inputsleeve进后片Inputback3、多点投入的基础—落差的应用foundationofmulti-entriesproductionline–applicationofvariance换床换码无需重新计算落差，按顺序整件发放、依次换码Don’tneedcalculatevarianceagainwhenchangesize,feedpanelsinsequence.Assembly4、水蜘蛛发放原则—安灯控制principleforfeedpanel—Andoncontrol大黄灯和小红灯(任一)两色灯同时亮时才能发裁片Waterspidercanfeedpanelsunderthebothlightsopening.大黄灯---------后拉生产控制器bigyellowlight----controlfollowbypullsystem小红灯---------工序平衡控制器Smallredlight/activitylight----controllinebalance4、水蜘蛛发放原则—关灯principleforfeedpanel—turnofflights发裁片前关大黄灯Turnoffbigyellowlightbeforefeedpanels4、水蜘蛛发放原则—发放顺序principleforfeedpanel—sequenceoffeed谁先亮灯先发谁！Feedpanelsaccordingtothesequenceoflightopening4、水蜘蛛发放原则—关灯principleforfeedpanel—turnofflights发裁片后关红灯！Turnoffredlight/activitylightafterfeedpanel4、水蜘蛛发放原则—整件发放principleforfeedpanel—feedcompletegarmentonetime上件裁片没发完,不可以发下一件!Beforefinishingfeedonecompletegarment,waterspidercouldn’tfeedthenextgarment.4、水蜘蛛发放原则—岗位职能principleforfeedpanel—jobfunctionQC品质亮红灯停发！Stopfeedpanelsoncethequalitylightopening4、水蜘蛛发放原则—岗位职能principleforfeedpanel—jobfunction换12码changesize12换码要说明Needtoannounceforchangesize4、水蜘蛛发放原则—岗位职能principleforfeedpanel—jobfunction离岗要有人顶替，并被告知发放规则thesubstituteneedtobetoldtheprincipleoffeedpanelswhenwaterspidergoaway.4、水蜘蛛发放原则—岗位职能principleforfeedpanel—jobfunction符合发放条件要马上发放裁片Needtofeedpanelsintime.二、投入产出点的设定标准Settingstandardforinputandoutputpoints二、投入产出点的设定标准Settingstandardforinputandoutputpoints投入产出点的设定并不是越多越好，而是要根据流程中所需设备、辅助工具、线型号来进行合理的合并工序，以减少设备的浪费和便于水蜘蛛的简单操作；Itisnotbetterformoreinputandoutputpoints,butneedtocombineproceduresbasedonrequiredmachines,fixesandthreadtypeinflow,sothattoreduceequipmentswasteandeasytoworkforwaterspider.越多越好吗？！！IsitbetterforMorepoints?五、投入产出点的设定标准Settingstandardforinputandoutputpoints但也不能一味追求减少投入点而增加作业员大量的传递寻找动作。Wecannotaddlotsoftransfermotiontooperatorsforthepurposeofreducinginput&outputpoints.进口input进口input越少越好吗？！！Isitbetterforlesspoints?五、投入产出点的设定标准Settingstandardforinputandoutputpoints1、区域设置原则principleofsettingareas五、投入产出点的设定标准Settingstandardforinputandoutputpoints2、设备、辅助工具、线型号整合原则Principleofcombiningmachines,accessorytoolsandth