安全培训英文版

TEOperatingAdvantageSafetyLearningObjectivesAtthecompletionofthiscourse,youshouldbeableto:•UnderstandthecoreSafetyPrograms•UnderstandtheStarLevelRequirementsforSafetySafetyManufacturingInformationSystemsEngineeringLogisticsCommunicationsSales&MarketingProcurementFinanceHumanResourcesLegalSafetyisacorevaluewiththegoaltocreateanincidentfreeworkingenvironment.Excellenceinsafetybuildsonsafetyprograms,afoundationofcompliancewithmanagementownership,effectivesystems,riskassessmentandmitigation,andvariedopportunitiesforallemployeestoparticipateinthesafetyprogram.Thinkabout|Howwillyoufosteracultureofsafety,andprovideopportunitiesforallemployeestoparticipateinsafety?EXAMPLE|Successfulandsustainablesafetyrequiresmotivatedemployeeswhowanttobepartoftheeffort.Lookforcreativewaystogeteveryoneinvolved:BehavioralBasedSafety(BBS)observers,safetyprojectteams,safetypromotionalprograms,ergonomicsprojects,safetytrainer,andmore…AgendaCoreSafetyPrograms•S.A.F.E•Ergonomics•MachineGuarding•BehavioralBasedSafetyStarLevelRequirementsSafetyAgendaCoreSafetyPrograms•S.A.F.E•Ergonomics•MachineGuarding•BehavioralBasedSafetyStarLevelRequirementsSafety-TE’sleadingsafetymetric•Managingsafetytoreachourgoalofzeroinjuriesrequiresmeasuringthepresenceofsafety,notsimplyinjuries.•TheexpectationisthateachsitewilluseS.A.F.E.todefinewheretheycurrentlyareincomparisontobest-in-classsafetymanagementsystemsandthencreateasafetyimprovementstrategytoimprovetheirscore.•Thisassessmentisdesignedtobealeadingindicatorofsafetyperformanceandmeasuredbyaweb-basedsafetymanagementsystem.•Sitesareexpectedtocreateafullinitialassessmentintheonlinetoolandthencontinuetoworkinthetooleachquartertothedegreenecessarytosustaincontinuousimprovement.MachineGuarding•Theuseofproperlyinstalledandoperatingguardsonmachinesinallareasofshops,labs,andproductionisacriticalpartofprotectingouremployeesfrominjurywhenoperatingmachines.•Thesix-sidedconceptofprotectionisthinkingaboutplacingthemachineinaboxofprotectionfromallsidesErgonomics•Thescienceandapplicationoffittingtheworktotheworker.•TheTEErgoprogrambeganinFY09withtrainingandtoolsinmultiplelanguagesforsiteteams.•Allsitesarerequiredtomaintainanactiveergoprogramcharteredtoidentifyandreduceergorisksintheworkplace.•TheErgonomicJobMeasurementSystem(EJMS)riskassessmenttoolisusedtoevaluateergonomicrisk.BBS–BehavioralBasedSafety•BehavioralBasedSafetywasintroducedacrossTEinFY11tohelpemployeesconductsafetybehaviorobservations.•Thislong-terminitiativeensuresemployeeengagementinthesafetyprogramthroughpeer-to-peerconversationandfeedback.•Selectedemployeesaretaughthowtoobservesafeandat-riskbehaviorandhowtoengageemployeesinconstructiveconversationintendedtosupportormodifybehaviorasnecessary.•Eachsiteshouldbeinaregularrhythmofobservations.AgendaCoreSafetyPrograms•S.A.F.E•Ergonomics•MachineGuarding•BehavioralBasedSafetyStarLevelRequirementsSafetyStarLevelOverviewStarLevel1Gettingstarted:BuildingSafetyawarenessandplansStarLevel2SystemInitiation:SitesarebeginningtoworkoncoreTESafetyprogramsStarLevel3Development:SitesareshowingimprovementsonsafetyStarLevel4Maturity:Safetyprogramsbecomeconsistent,repeatable,andsustainable.StarLevel5Excellence:acultureofsafetyisevidentandscoringinS.A.F.Ehasreachedthehighestpercentile.StarLevelRequirementsSafetyStarLevel1-11-21-31-4TotalStar2-12-22-32-4TotalStar3-13-23-33-43-5TotalStar4-14-24-3SAFE-ThesiteconsistentlyworksinSAFEandthereisadocumentedmanagementreviewofprogresseachquarter.ThecurrentSAFEscoreisatorabove80.TotalStar5-15-25-35-4MachineGuarding-95%ofidentifiedmachineexposureshavebeenguardedpertheTEMachineGuardingorMillingMachineSafetystandards.Thereisanactiveprogramtoensurecontinuousreviewandcorrectionofallmachineguardingexposures.SAFE-AbaselineSAFEassessmenthasbeencompletedandelementownersassigned.Theteamhasdevelopedactionplansforcontinuousimprovement.MachineGuarding-Machines,tools,andotherequipmenthavebeenassessedformachineguardingexposuresasrequiredbytheTEMachineGuardingandMillingMachineSafetyStandards.Acorrectiveactionplanisusedtoaddressdeficiencies.Thesitehasatleastoneskilledandexperiencedsafetyperson.RequirementAllrecordableinjuriesareenteredintotheEHSdatabase.Ergonomics-Anergonomicsprogramhasbeenintroduced.TheErgonomicJobMeasurementSystem(EJMS)riskassessmenttoolisusedtoevaluateergonomicrisk.Ergonomicriskprojectsareprioritizedandtrackedtocompletion.Abaselineergonomicsscoreforthesitehasbeenestablished.EmployeeshavereceivedbasicsafetytrainingbycompletingtheTEEHSOnboardingModuleinLMSandhavereceivedadditionaltraininginthesite'sbasicsafetyrulesandpolicies.BehavioralBasedSafety-AreviewprocessispartofBBSwhereeachobserverreceivesanannualone-on-oneassessmentoftheirobservationskills.Dataiscollected,analyzed,andcommunicatedinternallyforallsitepersonnel.Observationchecklistsarecustomizedtodepartmentsandtheworkperformed.Ergonomics-Thesiteergoteamremainsactiveinassessingallnewmachines,tasks,andworkcellspriortobeingplacedintooperationandreassessingestablishedonesasconditionschange.Nomorethan10%ofidentifiedHIGHergonomicriskrema