鞋成型工艺说明（PPT32页)

鞋面與大底成型ASSEMBLEUPPER&O/S依照鞋子結構的不同,通常分車中底與結幫兩種成型流程:Accordingtothedifferentshoeconstruction,therearetwokindsofassemblyprocedure,strobel&lasting.結幫流程又分為一次流程及兩次流程或多次流程.Forthelastingconstruction,thereare3kindsofprocedure,onetimelasting&twotimeslastingormorethantwotimelasting.這裡僅以一次結幫流程為例,了解成型的過程:Hereonlyshowtheonetimelastingprocedureforexampletoknowtheassemblyprocedure:1.浸康特SOAKTRCOUNTER1,浸康特時注意康特角不要浸膠。PaymoreattentiontothebottomofTRcountercan’tbesoaked.2﹐用鑷子夾住康特放入513藥水中,只要除康特腳外其他部分有碰到膠水,就馬上取出來.浸膠不宜過久﹐過久會使康特軟化。Clipthecounterwithforcepsandthenputitinto513primer.Don’tsoakcountertoolongtoavoidthecounterfromsoften.3﹐康特浸好后需放在鐵綱滴干。Putthecounterontheironshelfaftersoaking.4﹐康特擺放鐵架上涼干時不宜過久,不要超過15分鐘。Makethecounterdrynotmorethan15minutes.5.操作員應戴上手套及口罩等環保用品.Theoperatorshouldwearthesafethingsofglove&respirator.AppliedTooling:鐵網Ironmeshwork手套Glove鑷子forceps鐵架Ironshelf1,從裝鞋面的車架上取下鞋面,貼上流水標以便配雙作業,剪斷連線,放鞋面入流水帶上.Taketheupperfromtheshelfandattachpairnumbersticker,thensnipthethreadthatmakeonepairofuppertogether,atlastputupperonconveyerbelt.2,剪線時不要剪到鞋面.Don’tbreaktheupperwhensnipthread.3.注意鞋面要配雙.Note:Needmaketheupperpair.2.准備放鞋面PREPAREUPPERAppliedTooling:剪刀scissor1.取一小塊泡棉,對折好再夾在夾子上,刷膠時將泡棉在膠水裡浸一下.Preparealittlepieceoffoamorclothandfoldthennipitwithclamp.Soakamomentbeforecementing.2.從裝楦頭的車上取下楦頭,將楦頭底面周圍10MM寬刷白膠Takethelastfromtheshelf,thencementaroundlastbottom10mmwidthwithlatex.3,刷膠時左手握楦頭,右手拿夾子.刷膠要均勻到位.Duringcementing,thelefthandholdthelast&therighthandholdclamp.Makesuretocementevenlyandcompletely.4.操作員應戴上口罩等環保用品.Theoperatorshouldwearthesafethingsofrespirators.3.楦頭底刷白膠CEMENTLASTBOTTOMWITHLATEXAppliedTooling:夾子Clamp膠壺Gluepot4.中底正面刷白水膠CEMENTTHEINSOLEBOARD1.中底整形,壓力30KG,時間5”.Moldtheinsoleboardwithpressure30kg&time5”.2,刷膠前將中底板排放整齊,左手壓住中底板,右手拿刷子.Beforecementing,thelefthandholdthelast&therighthandholdclamp.3.用刷子沿中底上面周圍15MM寬刷白膠,刷膠要均勻到位.Taketheinsoleboardfromtheshelf,thencementaroundthetopofinsoleboard15mmwidthwithlatex.Makesuretocementevenlyandcompletely.4.操作員應戴上口罩等環保用品.Theoperatorshouldwearthesafethingsofrespirators.AppliedTooling:夾子Clamp膠壺Gluepot5.鞋面後跟刷膠CEMENTHEELUPPER1.滾里及鞋面後跟兩邊擦黃膠,膠水要均勻,到位.不可積膠.Cementthebothsidesofcollarliningandheelupperwith766Nyellowglue.Makesuretocementevenly&completelybutnotamassintoapile.2,刷好膠的鞋面﹐按規定在流水線上排放整齊,保持順暢的流程,流進烘箱。Puttheupperontheconveyerbeltinordertokeeptheproceduresmooththroughovenaftercement.3.設定烘箱的溫度為70度,時間1分鐘.Adjustthetemperature70&time1min.4.過此烘箱的作用是烘干膠水,軟化鞋面.Letgluedry&softentheupperthroughtheoven.AppliedTooling:刷子Brush膠壺Gluepot鞋面後跟/滾裡刷膠過烘箱6.貼後跟康特ATTACHEHEELCOUNTER1.左手拿鞋面﹐右手拉開內里.左手拿鞋面,右手如圖所示拿康特,先使康特腳平齊畫線,對准后跟中心點并貼死,再壓康特的上沿固定.Lefthandholdtheupper,andtherighthandundrawthecollarlining.Theleftstillhandholdtheupper,andtherighthandholdthecounterasshownontheillustrationNo.2.Atfirstmakethebottomedgeofcounteralignthemarkline¢ermark,andpressthebottomcenterportionofcounter,thenpressthetopcenterportionofittofixthecenterposition.3.右手從中心點向兩邊固定康特下沿.Pressthecounterbottomfromthecenterportiontobothsides.4.5,固定康特外腰及內腰.Attachthelateral&medialportionofcounter.6.貼滾口內裡並摸平.Atlastattachthecollarlining&makeitsmooth.4,固定康特外腰3,固定康特下沿5,固定康特內腰2,固定后跟中心點1,后跟滾里與鞋面須拉順6,滾里貼死并摸平7.後跟康特整形MOLDHEELCOUNTER1,裝上正確的定型模.通常熱熔膠港寶用冷定型,康特用熱定型,溫度大約60度,壓力5KG,時間大約8”.Setupthecorrectmoldingmold.Commonlyforhotmeltcounterusethecoolmold,forTRcounterusetheheatmoldwithtemp60&pressure5kg&time8sec.2.將裝好康特的鞋面,分左右腳放在相應的定型模上.Puttheleft&rightupperwithcounteronthepropermouldspecially.3.使鞋面後跟中心對准後定型模的中心,再整型.Needbackstitch3-4stitchesonthestart&stopstitchingportion.定型機Backmoldingmachine定型模MoldingmoldAppliedTooling:8.貼中底ATTACHINSOLE1,左手拿楦頭,右手拿中底,將中底中心點對准楦頭中心點,從後跟往前貼.Thelefthandholdthelasttomakeupthebottom,andtherighthandholdtheinsoletomakethecentermatchthelast,thenattachtheinsoleonlastfromheeltofront.2.確保中底弧度與楦頭弧度相吻合.Makesuretheinsolefitwithlast.9.鞋面余皮刷膠CEMENTTHETOELASTALLOWANCE1.通常對於一次流程的鞋面,均用白水膠刷鞋面余皮.對於多次流程的鞋面,均用PU膠刷鞋面余皮.Commonlyfortheshoethatonlyneedbelastedonetime,cementthelastallowancewithlatex.Fortheshoethatneedbelastedmorethanone,cementthelastallowancewithPUglue.2,左手拿鞋面,右手拿刷子.刷鞋面頭莊余皮10mm寬.Thelefthandholdtheupper,andtherighthandholdthebrush,cementthetoelastallowancewithwidth10mm.3,刷膠要到位,均勻,但不能刷太高也不能溢膠.刷膠後放入流水線,送進烘箱.Cementingshouldbecomplete&evenbutnottoohighorcomeout.Putitontheconveyerbeltthroughtheovenaftercementing.4,烘箱溫度設為80度,時間2分鐘.Adjustthetemperature80&time2minofoven.5,過此烘箱的目的,使鞋面余皮的膠水干一些.MaketheglueforthelastingallowancedrythroughtheovenAppliedTooling:刷子Brush膠壺Gluepot鞋面結幫余皮刷膠過烘箱10.鞋頭軟化SOFTENTOPPORTION1.調整鞋頭軟化模的溫度150-200度,時間8-10”.Adjustthetemperatureto150-200andtime8-10”ofmoldforsofteningtheupper.2.一般足球鞋或鞋面皮料較硬的鞋面需經過此流程軟化,以免結幫後鞋面花角.Commonlyforthefootballshoeortheshoethatupperleatheristoosoft,bothneedthroughthisproceduretoavoidwrinkleafterlast.AppliedTooling:軟化機Softenmachine11.前接幫TOELASTINGAppliedTooling:1.設定正確的前幫機使用參數,壓頭壓力:35kg.壓著時間:5秒,掃刀溫度:室內自然溫度.Setcorrectparameterforthetoelastingmachine:Pressure:35kg,time:5sec,temperatureofwiperastheindoor’s.2.前抓的排放要與楦頭弧度相吻合.Theshapeofclawshouldfitthelast.3.前幫時,中心點要對正,前爪要抓齊印刷線(點),余皮按印刷線作業.Duringtoelasting,makesurethecenterm