05-SPK陶瓷刀具新闻宣传(英文版)

ADDINGVALUETools,tips&productivitywithcastironandhardenedsteelNEWSISSUE3·September2004SPKCuttingToolsdivisionMoreaddedvaluethroughhigh-performancecuttingNewcost-savingpotentialswithcastironandhardmachiningPages2+3NewsiliconnitrideceramicsSL506andSL508NewmillingsystemMESNewcoatedsiliconnitrideceramicsHPCmilling:InnovativeIKS-PROclampingsystemNew:SolidCBNinsertswithIKS-PROnotchPages4+5Page6Page7Page8Page9Innovativecuttingmaterialsandtools:Outputup—costsdown!NEWSNEWSPRODUCTIVITY“It’saddedvaluethatIneedmost.”Neverbeforehavesuppliersofcuttingmaterialsandtoolsbeenconfrontedwiththisrequestonaconcertedefforttotapfreshcost-savingpotentialsinthemetal-cuttingprocesses.SPKCuttingToolsdivisionatCeramTecAGenjoysasolidreputationasvalue-addingpartnerforindustryespeciallyintheareaofhigh-performancemachiningofcastironandhardenedsteel.Withitsceramiccuttingmaterialsandvastapplicationexpertise,SPKisnowregardedasaworldwidepion-eerandtrailblazerwhenitcomestoproductivityimprovementandcost-cuttinginnovations.Inthecontinuousproductionofcastironparts,ceramicsareestablishedasidealcuttingmaterials.Infact,anevercloserinteractionbetweenthematerials,thetoolholders,andthemachinetoolhasmeantcontinuousimprovementsintheuseofceramicsinhigh-performanceenvironments.Asinthepast,newdevelopmentsfromSPKceramiccuttingmaterialsareplayingaleadingroleincost-savingpotentials.Therearetwomaindirectionsofprogress:NewceramicgradesforaddressingspecificapplicationwiththenewSL506andSL508grades.Secondly,innovationssuchasthedoublenotchinthesolidCBNcuttingmaterialfortappingaddedcost-savingpotentials.Inordertofullyexploitthesedevelop-ments,innovativeclampingprinciplesarenecessary.Therequirementsof3DirectlinetosuccessContactyourpersonalSPKconsultantfordetailedinformationonourvalue-addingservice.Orcallourdirectline07163-166-263VALUEENGINEERINGAnti-slipcontrolforcuttingcostsstability,reliabilitywhileequallycopingwithproblemssuchasclampingelementerosion,thecompoundingoftolerances,thesizeandpositioningoftheclampingfingerareofgreatimportanceinthemetalcuttingapplication.IKS-PRO(patentpending)isaclampingsystemSPKhavecreatedthataddressestheserequirementstoanunprecedenteddegree.TheingeniouscombinationoftheIKS-PROclampingsystemandnewcuttingmaterialsuchasSL506andSL508allowscustomerstomachinemoreproductivelyandcostefficientlythanbefore,offeringoverallenhancedcompetitiveness.All-purposecuttingmaterial/toolsolutionsareathingofthepast.Theonlywaytoachievetheenhancedproductivityandcostreductionsnecessarytosustaincompetitivenessisforvariables,suchasthecutting-materials,thetoolholder,thework-pieceandthemachinetooltobecloselymatched.Thereareoftenvariousapproachesformachiningaspecificpartorcomponent.Alongsidethetechnicallymostviable,cost-savingtechniquesareofincreasingsignificancetothecustomer.However,theissueisnotwhethertechnicaloreco-nomicalcriteriaenjoypredominancebut,ifthetwosetsofcriteriacombineformaximumeffectiveness.Inordertoachievesucharesult,thetwosetsofcriteriamustinteracttosolvethespecificmetal-cuttingproblem.Thisoftenposescomplexproblemsfortheengineeringdepartments.ThisisanareainwhichCeramTeccustomersenjoyanimportantadvantagesincetheyarefullyabletorelyonSPKEngineeringDepartment,experiencedinovercomingchallengesandasyourvalue-addingpartnerandskilledingeneratingcuttingtoolsolutionsthatarebothtechnicallyandeconomicallysuperior.Theservicesavailablefromthisdepart-mentencompass:•Ceramicgradestailoredtothematerialtobemachined•Speedandfeedrecommendations,takingintoaccountmachinetools,materialstobemachinedandcuttingmaterials•Toolholdersdesignedtooptimizemachinetoolcycletimes.Thedepartment’seffortsarecompletedbysmartCAD/CAMsystemsthatensureoptimumresults,fromthedesignofthetool-holdersthroughtoproductionroll-out.TheSPKapproachallowsustoofferourcustomerscost-efficientcuttingsolu-tions,makingsurethatSPKcustomersmaintainandsuccessfullyextendtheircompetitiveedgeintoday’scompetitivemarketplace.NEWSNEWSSL506Forcastironfinishing•Cuttingedgeretention•Sustainedcuttingedgesharpness•Prolongedtoollife•Reducedcuttingforces•EnhancedsurfacequalitySL508Forcastironroughing•Resistancetonotchwear•Excellentproductionreliability•DeepcutsIncreasedproductivityatlesscostCeramiccuttingmaterialsThreehighperformancecuttingmaterials45ThelineupofSPKcuttingmaterialshasbeenextendedtoincludetwonewsiliconnitridegradesofceramicsforturningcastiron:SL506andSL508,thetwoadditionscomple-mentoursuccessfulSL500andarespecificallyintendedforfinishingandroughingwork.SL506hasbeendevelopedforfinishingoperationswhereedgestabilityispara-mount.Embeddedintheceramicsarehardenedsubstancesforprolongedsharpness.ThenewSL506deliversitssuperiorperformanceinbothcontinuousandintermittentcuttingoperations.TheimpressiveadvantagesofSL506includelowercuttingforces,dimensionalstability,surfacequalityandoutstandingtoollife.Incontrast,thenewSL508’sforteisroughingsincethisgradeisespeciallyDuetotheimprovedresistancetonotchwear,thenewSL508’sforteisroughinganditsrobustnessunderdifficultcuttingconditions.Oneparticularbenefitisthegrade’ssuitabilityforrough-