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序号模具名称工程别模具异常原因分析维修描述维修人维修结果送修时间修复时间小计(H)备注1WA1-JPN6/7卡钩尺寸不符冲头R角磨损修、磨R角张广路OK09.2.6 9:4509.2.62WA1-JPN5/76/7卡钩尺寸不符冲头磨损调整冲头R角张广路OK09.2.6 14:0009.2.63IV6-UK2/7内定位坏强度不够 换定位张广路OK09.2.19 15:4009.2.19 19:101H4DBA-USA1/7严重跳料冲头短加高冲头张广路OK09.2.19 15:30 09.2.19 17:302H5E903支架1/2L边压筋崩压线过深烧焊得做压线冷志勇NG09.2.19 14:5509.2.19 16:502H6DBA-USA5/66/6卡钩尺寸不符折弯冲头磨损修磨折弯冲头张广路OK09.2.19 7I908支架1/1毛刺刀口磨损磨刀口张广路OK09.2.19 13:3009.2.19 14:301H8S14支架1/2R边角度小间隙小调整折弯间隙黄建民OK09.2.19 13:0109.2.19 13:300.5H9E903承架1/1R边角度小间隙小调整折弯间隙冷志勇OK09.2.19 14:0009.2.19 14:300.5H10Galileo1.6附件1/1压筋崩压筋崩裂磨压线韦良彭OK09.2.19 15:30 09.2.19 16:301H11E903承架1/1L边角度小材料厚调整折弯间隙冷志勇OK09.2.19 15:0009.2.19 15:400.5H12S15支架1/2铆钉孔有毛刺下模刀口磨损光下模入块刀口张广路OK09.2.19 15:30 09.2.19 15:550.5H13MIAMI-ODD支架1/2冲头脱落冲头强度不够 换冲头黄建民OK09.2.19 19:1009.2.19 20:301.5H14E903支架1/2铆钉孔小冲头刀口磨损研磨冲头刀口冷志勇OK09.2.19 18:0009.2.19 18:300.5H15I908支架1/1变形折弯变形调整折弯冲头张广路OK09.2.19 18:0009.2.19 19:401.5H16FM7-UK5/76/7卡钩尺寸不符折弯冲头损耗修配折弯冲头黄建民/王祥待换线确认09.2.20 9:4009.2.20 10:301H17Galileo1.6附件1/1角度大折弯镶件损耗调整镶件间隙韦良彭NG09.2.20 16:3009.2.20 18:302H18ZL2-USA1/3冲头断冲头断,下模堵料更换冲头,通下模张广路待换线确认09.2.20 14:0009.2.20 14:501H19ZL2-USA1/3卡钩断冲头R角太小抛R角韦良彭OK09.2.20 14:0009.2.20 14:300.5H20E903支架1/3L边拉伤油少,冲头拉毛加润滑油,抛光冲头韦良彭OK09.2.20 15:0009.2.20 15:300.5H21DV30-HDD盒1/3送料不顺下模浮块低加高下模浮块张广路OK09.2.20 13:2009.2.20 14:000.5H22SAC-触摸屏1/2卡钩未折起折弯冲头断更换折弯冲头韦良彭OK09.2.20 12:4009.2.20 14:251.5H23TC5203-CPU弹片1/1毛刺刀口磨损研磨刀口韦良彭OK09.2.20 11:0009.2.20 11:300.5H24E903支架1/1L边变形,治具不过,试铆铆钉装不进沉头过深导至孔小沉头冲头隆低0.05CM冷志勇OK09.2.20 9:0009.2.20 13:003H25TC5203-CPU弹片1/1刀口崩下模入块崩研磨入块刀口黄建民OK09.2.20 14:0009.2.20 15:001H26ZL2-USA1/3冲孔毛边大凹模入块裂研磨加高凹模入块张广路NG09.2.20 9:3009.2.20 10:501.5H27ZL2-USA3/3卡钩低,毛边R角磨损重做R角,R角抛光冷志勇OK09.2.20 16:1009.2.20 17:001H28S17附件1/1冲头脱落冲头强度不够 换冲头韦良彭OK09.2.21 18:3009.2.21 20:302H模具维修记录表29QE6-UK6/7卡钩低 成型冲头R角大抛光R角陈守松OK09.2.22 3:0009.2.22 4:281.5H30IV6-UK3/75/7卡钩低尺寸设变,冲头过低重新修补冲头李涛OK09.2.22 1:0509.2.22 3:302.5H31S15附件1/1冲头脱落上模快拆螺丝断导至冲头脱出更换螺丝,刀口高字母设变朱辉 OK09.2.22 3:0009.2.22 3:300.5H32DBA-USA5/66/6卡钩高,卡钩低冲头R角偏小,偏大冲头R角抛光陈守松OK09.2.21 22:0033DV30-HDD盒1/2变形产品落料不顺加长落料冲子杨悦OK09.2.22 23:1509.2.22 1:101H34TC5203-CPU弹片1/1角度治具不过角度偏小调整角度陈守松OK09.2.21 22:0009.2.21 23:001H35S15附件1/1折弯尺寸不符折弯入块尺寸偏小,补焊加大折弯入块补焊加大入块及现场调修朱辉 OK09.2.21 21:5009.2.21 2:003H36Galileo1.6附件1/1R边成型孔铆合压不过下模镶块打凹修补镶块崔培东OK09.2.21 8:3009.2.21 22:302H37S14附件1/1R边角度大R角成型块太高研磨成型块焦勇OK09.2.21 21:0009.2.21 22:001H38QE6-UK2/7少孔切换机种李涛OK09.2.21 21:3009.2.21 21:500.5H39FM3-USA1/4孔未冲开堵料入块裂,冲头断更换冲头入块贺林波OK09.2.21 15:0009.2.21 17:152H40SA1-USA4/7冲头脱落冲头断 换冲头韦杰飞OK09.2.22 21:3009.2.22 22:000.5H41SA1-USA5/76/7卡钩低R角不符修R角焦勇OK09.2.22 22:0009.2.23 1:302.5H42S14支架1/2L/R两边铆钉孔偏小,铆钉装不进刀口磨损,冲子小磨刀口,换冲子朱辉 OK09.2.22 4:1009.2.22 5:001H43S15附件1/1角度小折弯间隙小,整形镶块太高修配间隙,整形镶块朱以洲 朱辉OK09.2.22 20:3009.2.22 2:002.5H44TC5203-CPU弹片1/1毛边大,角度治具不过刀口磨损研磨刀口焦勇OK09.2.22 6:0009.2.22 7:101H45S14支架1/2R边折边角度变形折弯冲头短,R角不符冲头加长修R角焦勇OK09.2.22 7:4009.2.22 8:200.5H46QE6-附件1/2冲头断下模堵料清理下模废料,研磨更换冲头韦杰飞OK09.2.22 2:3009.2.23 3:201H47QE6-UK1/7冲头断下模落料不畅堵料疏通下模落料孔更换冲头韦良彭OK09.2.22 14:3009.2.22 17:002.5H48QE6-附件1/2毛边,孔小上模冲子磨损更换上模冲子韦良彭待上线试模09.2.21 15:0009.2.21 15:400.5H49QE6-附件1/2上模带料上模导位冲子断造成模具拉料更换上模导位冲子贺林波待上线试模09.2.21 14:0009.2.21 14:300.5H50DBA-USA1/7上模带料导位针冲子磨损造成拉料更换导位针,加大脱料针弹力王祥OK09.2.21 9:1009.2.21 11:302.5H51Galileo1.6附件1/1试铆后D形孔治具不过成型冲子拉毛造成开裂成型冲子抛光冷志勇OK09.2.21 9:3009.2.21 10:000.5H52SAC-CPU弹片1/1毛刺冲头损耗更换冲头黄建民OK09.2.21 11:0009.2.21 4:203.5H53S17附件1/1少孔冲头断换冲头,磨刀口张广路 韦良彭NG09.2.21 10:0009.2.21 12:402.5H54MIAMI-ODD支架1/2冲头断疏冲孔,冲头断磨冲头韦良彭OK09.2.21 14:2509.2.21 15:301H55S17附件1/2R边角度小材料硬度不稳定调整折弯间隙韦良彭OK09.2.22 16:3009.2.23 17:000.5H56TC5203-CPU弹片1/2毛刺小,字模不清刀口冲头磨损,字母低研磨刀口,字母加高韦良彭 张广路OK09.2.22 10:5509.2.22 15:504H57SA1-USA5/79/7卡钩尺寸不符冲头损耗调整冲头 贺林波OK09.2.22 14:3009.2.22 15:000.5H58IV5-触摸屏1/1卡钩高低不良,尺寸不符冲头R角大修冲头R角黄建民OK09.2.23 13:0009.2.23 15:302.5H59DBA-USA6/6卡钩尺寸不符冲头磨损重新研磨冲头R角张广路OK09.2.23 12:4609.2.23 1:200.5H60SAC-CPU弹片1/1送料不过浮料销紧浮料销磨小0.3CM冷志勇OK09.2.23 9:3009.2.23 10:301H61E903-支架2/3铆钉高铆针断更换铆针黄建民OK09.2.23 18:4009.2.23 19:200.5H62SAC-CPU弹片1/1治具不过送料机误送增加步距管位,待线割冷志勇OK09.2.23 13:3009.2.23 15:302H63Galileo1.6-支架R2/2治具不过内外定位松动偏移调整内外定位贺林波OK09.2.22 18:0009.2.22 19:502H64S14支架R2/2D型孔不过D型孔定位短D型孔定位追加贺林波OK09.2.22 12:3009.2.22 13:301H65TC5203-CPU弹片1/1孔内毛边冲头磨损研磨冲头及下模刀口冷志勇OK09.2.23 11:0509.2.23 13:301.5H66DV30-HDD盒1/3冲头断冲头断,下模堵料更换冲头,通下模入块张广路OK09.2.23 10:2009.2.23 11:301H67TC5203-CPU弹片1/1无字模下垫板打沉修平下垫板黄建民OK09.2.23 8:5009.2.23 9:300.5H68铜板3/4毛边大,模印刀口磨损研磨刀口陈守松OK09.2.23 21:3009.2.22 22:000.5H69SAC-CPU弹片1/1冲头断冲子磨损换新冲头李涛OK09.2.22 21:1009.2.22 22:001H70SC-15平面支架1/1毛边大上模冲头磨损研磨刀口朱辉 OK09.2.23 22:4009.2.23 1:101H71WA1-JPN6/7内定位紧无脱料销加脱料销朱以洲OK09.2.23 22:3009.2.23 23:000.5H72WA1-USA3/7改模换机种修改模具韦杰飞OK09.2.23 22:1009.2.23 22:300.5H73IV6-UK3/75/7卡钩低冲头不符研磨冲头焦勇OK09.2.22 4:5009.2.22 6:501H74WA1-USA3/7孔未冲开带料不畅,堵料放大落料孔,换冲头吴亮OK09.2.24 15:2709.2.24 16:401H75WA1-USA3/7孔未冲开堵料,冲头断疏通落料孔,更换冲头黄建民OK09.2.24 10:2009.2.24 13:202H76WA1-USA3/7卡钩变形R角磨损重做R角 冷志勇OK09.2.24 10:4509.2.24 13:502H77SAC-触摸屏1/2治具不过上模折弯压平冲头偏低加高上模折弯压平冲头,模印现场调整朱辉 OK09.2.23 21:5009.2.23 22:300.5H78IV5-触摸屏1/1冲头断下模堵料清理下模废料,研磨冲头韦杰飞待上线试模09.2.23 3:3009.2.23 4:301H79DT20-CPU弹片1/1字母不清字母镶块过低加高镶块韦杰飞O
本文标题:模具维修记录表
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