物流工程课程设计报告-何桂浩

《物流工程》课程设计报告书变速箱厂总平面布置设计GeneralLayoutdesignofTransmissionPlant学号200811413107学生姓名何桂浩所在专业工业工程所在班级1081指导教师侯东亮职称讲师成绩2011年12月29日目录目录摘要....................................................................................................................................IABSTRACT........................................................................................................................II1设计题目......................................................................................................................12原始给定条件..............................................................................................................12.1变速箱的结构及有关参数.................................................................................12.2作业单位划分......................................................................................................32.3生产工艺过程......................................................................................................43产品—产量分析..........................................................................................................64产品工艺过程分析......................................................................................................64.1计算物流量..........................................................................................................64.2绘制各零件的工艺过程图.................................................................................74.3绘制产品总工艺过程图.....................................................................................84.4绘制产品初始工艺过程表...............................................................................105物流分析....................................................................................................................115.1绘制从至表........................................................................................................115.2绘制物流强度汇总表.......................................................................................115.3划分物流强度等级............................................................................................125.4绘制作业单位物流相关图...............................................................................126作业单位非物流相互分析........................................................................................137作业单位综合相互关系分析....................................................................................158工厂总平面布置........................................................................................................198.1综合接近程度....................................................................................................198.2作业单位位置相关图.......................................................................................198.3作业单位面积相关图.......................................................................................208.4作业单位面积相关图的调整...........................................................................219方案的评价与选择....................................................................................................25鸣谢.................................................................................................................................26参考文献.............................................................................................................................27摘要I摘要设施规划与物流分析是工业工程专业一门重要的主干专业课，其主要内容是研究工厂总平面布置、车间布置以及物料手动等内容；其目标是通过对工厂各组成部分相互关系的研究分析，进行合理的工厂布置，得到高效运行的生产系统，获得最佳的经济效益和社会效益。工厂布置设计是一项多因素、多目标的系统优化问题。系统布置设计方法提供了一种以作业单位物流与非物流的相互关系分析为主的规划设计方法，采用一套表达极强的图例符号和简明表格，通过一系列条理清晰的设计程序进行工厂布置设计。本课程设计综合运用所学知识，采用了系统布置设计等方法，综合考虑各方面因素，分析物流强度等，对变速箱厂进行总体平面布局，设计出多套相应的方案，通过评价得到最佳的平面布局。关键词：设施规划；平面布局；变速箱厂ABSTRACTIIABSTRACTFacilitiesPlanningandLogisticsanalysisisanimportantindustrialengineeringbackboneofcourses,themaincontentofthetotalplantlayout,plantlayoutandmaterialmanually,etc.;ItsobjectivesisthroughtherelationshipbetweenthevariouscomponentsofplantresearchandanalysisconductedRationalplantlayout,productionsystemsarehighlyefficientoperationtoobtainthebesteconomicandsocialbenefits.Plantlayoutdesignisamanyfactorsandmanyofthetargetsystemoptimizationproblems.Systemlayoutdesignmethodprovidesatoworkunitwiththelogisticslogisticstherelationshipoftheanalysisoftheplanninganddesignmethodmainly,usingasetofexpressstrongillustrationssymbolsandconciseform,throughaseriesofstructureddesignproceduresofplantlayoutdesign.Thiscoursedesigncomprehensiveknowledge,thesystemarrangementdesignmethod,takingaccountofvariousfactors,suchaslogisticsstrengthanalysisofthegearboxfactoryinoveralllayout,designasetofcorrespondingsolutions,throughtheevaluationgetthebestlayout.KEYWORDS:Facilitiesplanning;Layout;Gearboxfactory广东海洋大学2008级本科生课程设计－1－变速箱厂总平面布置设计工业工程，200811413107，何桂浩指导教师：侯东亮1设计题目变速箱厂总平面布置设计2原始给定条件公司有地16000㎡，厂区南北为200m。东西宽80m，该厂预计需要工人300人，计划建成年产100000套变速箱的生产厂。2.1变速箱的结构及有关参数变速箱由39个零件构成，装配图见图2-1速箱装配图所示；每个零件、组件的名称、材料、单件重量及年需求量如表2-1零件明细表所示：图2-1变速箱装配图广东海洋大学2008级本科生课程设计－2－表2-1零件明细表工厂名称：变速箱厂产品名称变速箱产品代号110计划年产量100000序号零件名称零件代号自制外购材料总计划需求量零件图号形状单件重量/kg说明39垫圈√65Mn2000000.00438螺母√Q2352000000.01137螺栓√Q2353000000.03236销√352000000.02235防松垫片√Q2151000000.01034轴端盖圆√Q235100