美国福特汽车总装物流(1)

TCF&PTComplexityControlProject1)J48(Mazda3)Add2)U204&J14(Escape&Tribute)3)C206(Lynx/Laser)Step:#0#1#2#3#4#4Responsibility:StaffStaffStaffStaffStaffStaffSupvSupvSupvTLTLTLComplexityofModelComplexityofPartsComplexityofOperationsAffectingMSQCDEAllPartsListComplexityPartsListComplexityPartsListDetailedplantoimproveTCFResponsibility:B/C&ControlsystemMP&LResponsibility:Sequenceparts&ILVSCOMPLEXITYISSUEANALYSISANDIMPROVEMENTIDEAAppliedFMEAConceptinidentifying/prioritizingpartsforimprovementTCF&PTComplexityControlProjectFormulaforRPN(RiskPriorityNumber)RPN=SeverityRatexOccurrenceRatexDetectionRate=SxOxDRPNNumber1=RPN=1,000ComplexityPartsGroupingCriteriaGroupA=201=RPN=1,000(Firstpriorityforimprovement)GroupB=101=RPN=200(Secondpriorityforimprovement)GroupC=1=RPN=100(Thirdpriorityforimprovement)FailureModeandEffectAnalysis(FMEA)EvaluationCriteriaTCF&PTComplexityControlProject1)SeverityRateEvaluationCriteriaHazardousw/owarningHazardousw/warningHighModerateLowNormalEffectedtoCustomerRatingScoreEffect*SafetyorGovernmentregulationissue*Safetyissuebyw/owarningExternalCustomerInternalCustomerbyw/owarning*SafetyorGovernmentregulationissue*Safetyissuebyw/warningbyw/warning*FunctioninoperableandCustomervery*Cannotdriveorcannotproduceordissatisfystopline*Functionofcomfortableorconvenience*OfflinereprocessormorereprocesstimeitemsinoperableandCustomerdissatisfy*Poorappearanceorsqueak&rattle*Inlinereprocessornoiseissue8105731*Nodiscernibleeffect*NoeffectTCF&PTComplexityControlProject2)OccurrenceRateEvaluationCriteriaVeryhighHighModerateLowVerylowMorethan10itemsMorethanorequal1%:(10/1,000)105-100.5%:(5/1,000)840.1%:(1/1,000)630.05%:(0.5/1,000)320.01%:(0.1/1,000)1LikelyfailurerateProbabilityCriteriaRatingScoreNo.ofComplexityparts(Kindofparts)TCF&PTComplexityControlProject3)DetectionRateEvaluationCriteriaVeryhighHighModerateLowVerylowDetectionInspectionRatingScoreTypeorMethodDescriptionA:ErrorProofed*Defectcannotpass1B:CheckbyMeasurementtools*UsingGO/NOGOgaugeorcandetectbynext3processC:CheckbyMeasurementtools*Usingvariablegauge6D:CheckbyManual*Usingvisualcheckbyeyes,handsandears8E:Nochecking*Noitemtocheck10TCF&PTComplexityControlProjectSAMPLESHEETFORSELECTIONPROCESS:CRITERIA:GROUPA:201RPN1000GROUPB:101RPN200GROUPC:0RPN100IMPROVEMENTIDEAS:BroadcastSystem,SequentialDelivery,MarshallingConceptTCF&PTComplexityControlProjectTCFCOMPLEXITYMANAGEMENTPROJECT:ModelStationTotalPartsPartsw/CompleLess:PartsalreadQtyforImprovementPriorityItemsPriorityItems*GroupAGroupBGroupCMP&LGroupAGroupBGroupCTCFGroupAGroupBGroupCU204/J1432511593218137570646613713819120911557372572281154Trim1&2285285100646421694505523716Trim3&431924295146964727226642222305520Trim5&623342297730014168080220616HL165181478447172282717010200218ED1608152108604091160409110000Final43116426719116927449839121314130153184J482346868109759273239266614711820356312163184Trim1&213113140423122739012273300Trim3&417813165393901623240168150015Trim5&6213213371734100000173410HL444401111001130038008ED8768142422031942203190000Final215861291048803157100467802751C2067980002731144126413160863142232198Trim1&2136293112910000290227Trim3&41997011047597646Trim5&6141262020006402HL732904282904250000ED107533601753360170000Final1426616133718401448121323TOTAL:978MP&L195100163TCF51133336TOTAL:458TOTAL:520NOTES:-*ItemsidentifiedbySupervisor/Teamleaders-EngineDressUpLine-Marshalling(AllParts)