冲压品控制计划(量产)

编号：JP-WI-PB-002□试生产Pre-launch■量产Massproduction容量Size频度Frequency1材料厚度Thicknessofthematerial//0.64±0.01mm千分尺Micrometer1卷Volume每批perlot2材料宽度Widthofthematerial//33+0-0.1mm游标卡尺Calipers1卷Volume每批perlot3外观Appearance//无变形，划伤，氧化Nodeformation,scratches,oxidation目视Visual1卷Volume每批perlot1受入检查Materialincominginspection/4材质Material//JISC2680R-H材质证明Materialcertificate1张1page每批perlot磅秤PlatformScale5/重量weigh/重量与送货单一致；Basedondeliverynote目视Visual全部Overall每批perlot控制计划(Controlplan)过程编号NO.设备Machine,Device,Jig,Tools,ForMfg.特性/Characteristics编号NO.Date(Revised)：2015.10.16联系号码：0512-6619-2701（转805）（技术）0512-6619-2701（转810）(制造技术)NOTETEL:0512-6619-2701（turn805）（Engineering）0512-6619-2701（turn810）（Manufacturingengineering）过程特性Process特别特性Specialchar.Class方法/Methods评价/度量技术Evaluation/Measurementtechnique抽样/Sample反应计划Reactionplan控制程序Controlmethod千分尺、游标卡尺、Micrometer,Calipers,原材料受入检查记录/供应商出货检查报告/《受入检查基准书》JP-WI-PB-004Rawmaterialincominginspectionrecords/suppliershipmentinspectionreportStandardsofIncomeinspectionJP-WI-PB-004《产品防护控制程序》JP-P-SG-03TheincomingmaterialacceptancecertificateJP-P-SG-03◆本社的特殊特性符号按照不合格控制程序JP-P-PB-08AccordingtotheunqualifiedcontrolprogramJP-P-PB-08通知采购处理Notifyingthepurchasertodealwith工序ProcessName/Operationdescription工厂：Plant：Production供方代号：SupplierCode：产品特性Product过程规格/公差(mm)Processspecification/Tolerance(mm)管理No.：　　　JP15020Date(Original.)：2015.06.04核心小组：CoreTeam：・Engineering技术（R&D):品证：制造：《材质证明》《Materialcertificate□样件Prototype零件号码：PartNumber：REV.A/1零件名称：PartName：CHKAPPDR苏州******公司第1页，共12页A/1编号：JP-WI-PB-002容量Size频度Frequency过程编号NO.设备Machine,Device,Jig,Tools,ForMfg.特性/Characteristics编号NO.过程特性Process特别特性Specialchar.Class方法/Methods评价/度量技术Evaluation/Measurementtechnique抽样/Sample反应计划Reactionplan控制程序Controlmethod工序ProcessName/Operationdescription产品特性Product过程规格/公差(mm)Processspecification/Tolerance(mm)/6/原材料批号标示Rawmaterialbatchnumber/每卷材料贴原材料批批号Eachvolumematerialstickrawmaterial'sbatchnumber目视Visual全部Overall每批perlot/7RoHS//cd＜100PPM、pb＜500PPM、hg＜500PPM、cr＜500PPM供应商报告Suppliersreport/一年提供一次；provideonceperyear2入库保管Storematerial货架Shelves1/环境温湿度Theenvironmenttemperatureandhumidity/温度：0～30℃Temperature湿度：65%RH以下Humidity温湿度计Temperatureandhumiditymeter1次/天onetimeperday每天perday/2/包装packing/产品需有PE膜或防锈纸防护，不可露于空气中Theouterpackingshallnotdamage，Rawmaterialsdonotdirectlyexposed目视visual1次/天onetimeperday每天perday/1材料规格Materialspecifications//JISC2680R-H0.64mm×35mm目视visual全部all每批perlot调整温湿度Adjustthetemperatureandhumidity通知品管课长处理InformQAteamleaderprocessing材料退回仓库Materialreturnedtothewarehouse领料申请单Storesrequisition温湿度记录表Temperatureandhumidityrecord《产品防护控制程序》JP-P-SG-03《Theincomingmaterialacceptancecertificate》JP-P-SG-03《有害物质检测报告》SGS《产品防护控制程序》JP-P-SG-03《原材料管理规定》JP-WI-SG-003《ProductlabelingcontrolprocedureJP-P-SG-03、StandardsofmaterialstoremanagementJP-WI-SG-003《标示与可追溯控制程序》JP-P-PB-04LabelingandtraceabilitycontrolprocedureJP-P-PB-043通知采购处理Notifyingthepurchasertodealwith领料Takeoutmaterialfromwarehouse按照不合格控制程序JP-P-PB-08AccordingtotheunqualifiedcontrolprogramJP-P-PB-08苏州******公司第2页，共12页A/1编号：JP-WI-PB-002容量Size频度Frequency过程编号NO.设备Machine,Device,Jig,Tools,ForMfg.特性/Characteristics编号NO.过程特性Process特别特性Specialchar.Class方法/Methods评价/度量技术Evaluation/Measurementtechnique抽样/Sample反应计划Reactionplan控制程序Controlmethod工序ProcessName/Operationdescription产品特性Product过程规格/公差(mm)Processspecification/Tolerance(mm)叉车Forklifttruck2/先进先出Firstinfirstout/前后批次不可混淆Beforeandafterthebatchcannotbeconfused目视visual全部all每批perlot/3/重量weight/领料重量与实物一致Acquisitionisconsistentwiththerealweight目视visual全部all每批perlot1/架模调试Fixingandadjustingadie/架模正确，符合作业指导书；Dieright,conformstotheworkinstructions;目视visual1次onetime每批perlot模具（moldNo.：9491P-***-TW)2/模具预防保养Moldpreventive/模具使用正常Mouldusingnormal目视visual1次onetime每次架模前beforesetup3/模具研磨周期Diegrindingcycle/3KK~5KKpcs目视visual1次onetime全研周期到时Whengrindingcycle4冲压Stamping4/模具高度Dieheight/218.5±0.05mm目视visual1次onetime每批perlot5/下死点设定Setthebottomdeadcenter/5±2μm目视visual1次onetime每批perlot6/送料调试Feeding/正常送料(2.2mm)Normalfeeding(2.2mm)目视visual1次onetime每批perlot通知模具维修人员Noticemoldmaintenancestaff全研周期表Grindingtheperiodictable修理依赖书Repairdependonthebook材料退回仓库Materialreturnedtothewarehouse领料申请单Storesrequisition通材手顺书JP-WI-CY-002/生产开始前确认表FeedinginstructorJP-WI-CY-002/Confirmthetablebeforethestartofproduction冲压机调整Adjustthestampingmachines通知模具维修人员Noticemoldmaintenancestaff模具安装手顺书JP-WI-CY-014installdieinstructorJP-WI-CY-014通知模具维修人员Noticemoldmaintenancestaff冲压机再调整Adjustthestampingmachines下死点传感器设定手顺书JP-WI-CY-008Bottomdeadcentersensor3领料Takeoutmaterialfromwarehouse模具维修保养作业流程JP-WI-WX-012MoldRepair,MaintanceJP-WI-WX-012冲压机再调整Adjustthestampingmachines模高设定手顺书JP-WI-CY-004DieheightsetupinstructorJP-WI-CY-004苏州******公司第3页，共12页A/1编号：JP-WI-PB-002容量Size频度Frequency过程编号NO.设备Machine,Device,Jig,Tools,ForMfg.特性/Characteristics编号NO.过程特性Process特别特性Specialchar.Class方法/Methods评价/度量技术Evaluation/Measurementtechnique抽样/Sample反应计划Reactionplan控制程序Controlmethod工序ProcessName/Operationdescription产品特性Product过程规格/公差(mm)Processspecification/Tolerance(mm)冲压机(型号：MATE30)编号：167230Moldingmachine(TYPE：MATE3)NO.1672307/SPM设定Setthe