FQC_中英文出货检验指南

文件名称版本-修订文件状态TITLE:FQC检查指示FQCInspectInstructionsISS.–REV.05-1文件编号REF.:QCI006页号PAGE1OF9DOC.STATUS1.0Purpose:目的:Thisdocumentportrayspecifiedcriteriarelatingtothefinished-goodqualitycontrolinspectionoperations.此文件介定保证成品品质的检查活动。2.0Scope:范围:Thisdocumentjustifyforalloutgoingshipmentandtest,includingfinished-goodE-TestandVisualinspection.此文件适合用于所有出货检查和测试,包括确定成品品质的电气测试和目视检查。3.0Applicabledocument:适用文件QAP01:DisqualifiedProductControlPlan.不合格品控制程序QAP07:FinalAuditoperationalprocedure最后稽查运作程序QAP12:Quality/EnvironmentalRecordControlPlan.品质/环境记录控制程序QAI010:Pre-ProductionToolingApprovalInstruction.生产前工具审批指示AQI092:Quality/EnvironmentalRecordList.品质/环境记录一览表QAI006:FinalAuditControlOperationInstruction.最后稽查工作指示QAI011:KCBL(China)workmanshipstandardKCBL(CHINA)工艺标准Onlytheabovementionedlatestversionisaffectiveinreferring.上述文件的有效版本适用。4.0Equipments:设备/工具1、E-TESTER电气测试机。2、3xPrismMagnifier三倍放大镜。QAI107-1/02-1文件名称版本-修订文件状态TITLE:FQC检查指示FQCInspectInstructionsISS.–REV.05-1文件编号REF.:QCI006页号PAGE2OF9DOC.STATUS5.0Abbreviation:简称1、PrintedCircuitBoard—PCB印刷线路版2、E-TESTER—E-T电气测试3、ManufactureEngineeringDepartment—ME制作工程部4、ManufacturingInstruction—MI制作指示5、QualityAssuranceDepartment—QA品质保证部6、MaterialReviewBoard—MRB物料复查小组7、FinalAuditsectionofQA—QA最后稽查小组8、UAI⎯勉强接受6.0FQCInspectionSteps(IncludingE-Test,ReworkDept)。FQC检板步骤（包括E/T、修理组）:6.1Preparation：BoardsafterPunchingorroutingmustberinsedtoeliminatepowder,andbesegregatedbysuitablesizecard-boardpaper.板的准备：啤或锣后的板按最后工序操作指引过洗板机以除板粉，并在板与板之间用合适的纸皮隔开。6.2E-Test电气测试：6.2.1RinsedboardsmustconductE-Testforopenandshortoncircuitry.洗板后的板要进行电气测试，以便发现线路的开路与短路。6.2.2AllP/RtestingconditionmustfollowMEI027instruction.Unlessotherwisespecified.所有P/R的测试条件必须符合MEI027规定，除非有工程更改或其它新要求。6.2.3AllFixturearemanagingbyqualifiedtechnicians,allFixtureinstallationandremovalmustgettheapprovalfromtechnician.所有FIXTURE由技术员管理，更换或取放时必须知会技术员确认无误时方可。6.2.4EverytimechangingFixture,bothlineleadandtechnicianmustdoublecheckFixturecodeandOtherrequirements.每次转FIXTURE时组长、技术员必须检查夹具编号与要求是否完全一致。6.2.5QCoperatorsmuststampsE-Testmarkingsonselectedareaofallpassingboardsordrawalineonboardedgewithcolormarker.(ShiftAstampsT1,T2,T3,…ShiftBstampsE1,E2,E3,…Forboardsbeforesoldermaskingdraws“O”onunitsidewithmarkerafterqualified.)Forsoldermaskedboardwithenoughquantity,FAtechnicianorQAI107-1/02-1文件名称版本-修订文件状态TITLE:FQC检查指示FQCInspectInstructionsISS.–REV.05-1文件编号REF.:QCI006页号PAGE3OF9DOC.STATUSInspectorwouldconductrandominspection.Rejection,returnfor100%E-Test,otherwisegoaheadofforFQAVisualinspection.所有过E－TEST检查合格的板应由QC操作员盖E－TEST印章于指定位置或用色笔划板边（A班盖T1、T2、T3……、B班盖E1、E2、E3……、铜板测试则在板单元边用箱头笔打“O”表示）来表示测试合格，绿油板够一定数量后由FA技术员或稽查员抽查合格后，再入FQC目视检查，如不合格须重新100％过E－TEST。6.2.6OperatorsmuststickthecomputerprintoutonboardiftestedopenorshortbeforesendtoRepair.若测试板出现开路或短路时，操作员根据电脑上打出的点数贴在该板上，然后转修理组修理。6.2.7Allboardsmustbeclassifiedintodifferentcolorbasketsasitsstatus.所有待测试、合格板、问题板必须用不同颜色的胶盆装，使其状态分明。6.2.8Operatorsmustfillup-“TestDeviceRecord”andsignaftereveryLot’stestcompleted.Randominspectedquantity,resultmustalsoberecordedandsignbyFAinspectors.测试后操作员要求在“试机记录”上记录所有测试板及每批测试结果并签名，经FA抽测后同样也要在记录上记上抽样数量及结果，并签名作实。6.3VisualInspections.目视检查：6.3.1AllE-TestqualifiedboardsmustvisuallyinspectedinFQC.所有经电测试合格之板都必须进行FQC目视检查。6.3.2AllboardsareinspectedandrecordedaccountingtoitsLotcard,CustomerStandardorQAI011asaguidelinebyinspector.所有检查员在检板时应根据不同P/R而参照相关的白咭、客户标准或QAI011等标准来判断接受或拒收，同时做好检查记录。6.3.3Inspectorsusecolormarkerdrawonqualifiedboardedgewithhe/shecodenumberbeforedoingBow&Twisttest.BeforeFAinspectiontakeplace,boardsmustbequalifiedforBow&Twisttest.目视合格的板要用色线划板边代表各自检查员检查板代号后再进行拣板曲，板曲合格后方可交由FA抽查。6.3.4Allnonconformingboards(includingtesting)mustreturntoRepairUnit.Workersmustverifywhetheraboardreworkwouldviolatedesignparameterornot.Forreworkpermissibleboard(s)afterrepairing,RepairUnitwillpasstheboard(s)forE-Testing,qualifiedboardswillthenpasstoFQCforinspection.Forreworkimpermissibleboard(s),puttheminbasketandthesupervisorshallreporttoMRBUnitforfurtherinstruction.QAI107-1/02-1文件名称版本-修订文件状态TITLE:FQC检查指示FQCInspectInstructionsISS.–REV.05-1文件编号REF.:QCI006页号PAGE4OF9DOC.STATUS所有不合格板(包括测试)退给修理组修理，修理员对被修理之板应根据相关标准来判断是否可修理，如可修理，修理后给E-TEST测试PASS后再给FQC检查，而不能修理的则集中在胶盆内由修理组主管向MRB小组提出报废决定。6.3.5Lineleadersorsupervisorsmustauditalldepartmentalreportthathe/sheresponsiblefor.所有检查报告上都必须由组长或管工审核。6.3.6FAwillreturnnonconformingitemstoFQCfor100%re-inspect.Afterre-inspections,qualifiedboardswillgivetoFAforsecondrandominspection.FQClineleaderorsupervisorsmustrecorddownthenonconformingremarksandsigntoFA.FA抽查不合格时，会全批退回给FQC作100％返检，合格后管工或组长在最后稽查报告上填写相应的备注并签名作实，再连板给FA翻抽直到合格为止。6.4ForFQCincomingandoutgoingLotcontrolboards,etchedmarkorimpressionmarkmustbesameasshownonLotcard.Nootherwiseallowed.对于LOT控制之板FQC按板内蚀字或植字、印字之LOTNO与LOT卡之LOTNO相同运行。6.5AllinspectorsandRepairUnitTracers’codenumberareissuedbyhe/shesupervisorinformofmemo.所有检板员及修理组的铜板追线员之代号均由各相关管工以通告形式发出。7.0Records.记录：E–TestRecord.电测试记录.FinalQualityControlRecord.最后质量检查记录Theabovementionedrecordsstatisticsarefinalizebycomputer,andstoreaccording“Quality/EnvironmentalRecordControlProcedures”(QAP12)instruc