板型控制技术培训(AB)

21.02.20091TTECHNOLOGYECHNOLOGYFORFUTURECONCEPTSFORFUTURECONCEPTSACHENBACHBUSCHHÜTTENEXIT21.02.20092OPTIROLL®i2SFC/SFMOPTIROLL®i2SFC/SFM21.02.20093OPTIROLL®i2OPTIROLLi2®OPTIROLLi2®SystemoverviewSystemoverviewPrincipleofFlatnessMeasurementPrincipleofFlatnessMeasurementStripFlatnessControlSFCStripFlatnessControlSFCSoftwareSoftwareCalibrationCalibration21.02.20094+1J08+1J08+1L110BFIRack+1J08M1SCAM1SFCEthernetM1FastbusNozzlesupply(Singlewire)21.02.20095OPTIROLLi2®OPTIROLLi2®OPTIROLL®i2SystemoverviewSystemoverviewPrincipleofFlatnessMeasurementPrincipleofFlatnessMeasurementStripFlatnessControlSFCStripFlatnessControlSFCSoftwareSoftwareCalibrationCalibration21.02.20096ΔN/mm²(I-Units)µmThickness,FlatnessQUALITYSpeed&AreaOptimisationPRODUCTIVITYFLEXIBILITY21.02.20097RobustdesignbysolidrollgrantingstabilityClosedbarrelsurface;thus,thereisnodangertothestripsurfaceBarrelsurfacehardenedSameserviceexpenditureasforstandarddeflectorrollersRobustdesignbysolidrollgrantingstabilityClosedbarrelsurface;thus,thereisnodangertothestripsurfaceBarrelsurfacehardenedSameserviceexpenditureasforstandarddeflectorrollersMeasuringMeasuringRollIRollISolidrollwithdigitalPCM(PulseCodeModulation)PCMtransmissionchargeamplifierdistancebetweenmeasuringzones21.02.20098ForceForcesensorsensorQuartzloadcellSensitivitytyp-4.15pC/NResponseThreshold0,01NMeasuringRangeupto35kNOverloadupto42kNLinearitydeviation0,1%Hysteresis1%Temperaturerange-196/+200°CNovoltagesupplyrequiredforthecellNowear,noagingHighImpedance10e15OhmQuartzloadcellSensitivitytyp-4.15pC/NResponseThreshold0,01NMeasuringRangeupto35kNOverloadupto42kNLinearitydeviation0,1%Hysteresis1%Temperaturerange-196/+200°CNovoltagesupplyrequiredforthecellNowear,noagingHighImpedance10e15Ohm21.02.20099SensorCoverRollBodySupportRingCableO-RingSensorHousingSFCSolidRollSFCSolidRollMeasuringMeasuringChamberChamber21.02.200910OptirollOptiroll®®i2:i2:TechnologicalTechnologicalDevelopmentDevelopmentnewnewSFCSFCMeasuringMeasuringRollRollRollbodyBearingjournalSensorBoreCentralbore21.02.200911SensorInstallationSensorInstallation21.02.20091221.02.20091321.02.20091421.02.200915SummingSummingBoxandChargeBoxandChargeAmplifierAmplifier21.02.200916ChargeChargeAmplifierAmplifier21.02.200917SummingSummingBoxBoxclosedclosedbybyChargeChargeAmplifierAmplifier21.02.200918ChargeChargeAmplifierAmplifierandPCMTransmissionandPCMTransmission21.02.200919ArrangementofPCMArrangementofPCMrotaryrotarytransmittertransmitter1pulsegenerator2lightdistancefortransmissionofcontrolsignalstothechargeamplifier3powertransmission4lightdistancefortransmissionofmeasuringvalues5connector6anti-rotationlock7PCMconverter8A/Dconverter9connectorforchargeamplifier1pulsegenerator2lightdistancefortransmissionofcontrolsignalstothechargeamplifier3powertransmission4lightdistancefortransmissionofmeasuringvalues5connector6anti-rotationlock7PCMconverter8A/Dconverter9connectorforchargeamplifierNote:Thepartsmarkedredarefixed.Theothersarerotatingtogetherwiththeroll.Note:Thepartsmarkedredarefixed.Theothersarerotatingtogetherwiththeroll.12345678921.02.200920PCMUnit/FrontPanelPCMUnit/FrontPanel21.02.200921PCMUnit/FrontPanelPCMUnit/FrontPanel21.02.200922PCMPCM--UnitUnitDataDataFlowFlowRAM2RAM2RAM1RAM1InterruptControlStatusregisterPowersupplyADPCMPCMDecoderDecoderOptirollOptirollPLCPLCRequestAngleDisplacement0°TestPoints21.02.200923ArrangementofArrangementofMeasuringMeasuringTransducersTransducers21.02.20092440°0°Trigger360°TriggerRollRollsignalsignalina40ina40°°divideddividedsystemsystem21.02.200925Widemeasuringrangeofthechargeamplifier(5.5Ninthelowestamplifierstep,upto12,000Nmaximumforceapplicationinthehigheststep).Excellentmeasuringresolutionforeachrolledpassduetothethreeamplifierrangesperchargeamplifier,whichareautomaticallyswitchedoverbythecomputer,subjecttotherelevantpass.Widemeasuringrangeofthechargeamplifier(5.5Ninthelowestamplifierstep,upto12,000Nmaximumforceapplicationinthehigheststep).Excellentmeasuringresolutionforeachrolledpassduetothethreeamplifierrangesperchargeamplifier,whichareautomaticallyswitchedoverbythecomputer,subjecttotherelevantpass.voltageinVolt543210020004000measuringforceinN(example.:amplifiertype6)750N3000N12000NupperlimitofeffectiverangeC6.3C6.2C6.1FRFRFRquartzchargeamplifierdynamometerMeasuringMeasuringElectronicChargeElectronicChargeAmplifierAmplifier21.02.200926HardwareHardwarestructurestructureofofthetheOPTIROLLI2OPTIROLLI2®®SFCsystemSFCsystemMeasuring-RollDigitalProcessingRotaryPartStationaryPartPulseCodedModulationParallelswitchingboxPCMOpto-CouplerTransmitter:::::ChargeAMPPG::::Measuringroll:::::::BFIRackPCM-DecoderProcessComputerDSPDigitalI/ODualportMemoryDigitalI/OBFIMemoryControlunitAnalogI/OUPS21.02.200927MeasuringMeasuringResolutionResolution6004002000050100150200250Indicationat26mmmeasuringzoneGoodpictureoforiginalcharacteristicIndicationat52mmmeasuringzonewidthDistortedpictureoforiginal-insufficientcontrolpossibilities0501001502002506004002000Highmeasuringresolutionoverthestripwidthduetothemeasuringzonedistanceofonly26mmbetwee