六西格玛实例__降低吊扇风叶上下壳的喷粉不良率

16200571320051231MD/FS-0500226——DMAIC3692%96%98%—DMAIC46DMAICD1CountPercentCount19.68.97.6Cum%33.563.983.592.4100.05348311412Percent33.530.4160140120100806040200100806040200ParetoChartof56BB4%4%BBDMAIC66040530562.1%77.2%2DMAICObservationIndividualValue31282522191613107410.200.150.100.05_X=0.0984UCL=0.1675LCL=0.0292ObservationMovingRange31282522191613107410.080.060.040.020.00__MR=0.026UCL=0.08495LCL=0111317%76CTQ123DMAIC86ProductionProduction4DMAIC::96Y1.Y2.Y3.Y1.Y2.Y3.(84)(84)5DMAICYYDEFECTDEFECT106Baseline92Zlt1.41Zst2.91Goal96%Zlt1.75Zst3.25Entitlement::98Zlt2.05Zst3.556DMAIC116=374641.031:=*810-11=288350.14*5.896291774-4.597034451)=374641.031:=*810-11=288350.14*5.896291774-4.597034451)16SIGMA23416SIGMA2347DMAIC126BB:TeamMemberTeamMemberTeamMemberTeamMember25%25%TeamMember25%25%10%10%10%10%10%10%10%10%10%10%8DMAIC136DefineMeasureAnalyzeControlImprove¾¾¾¾¾¾¾’¾¾¾¾¾¾¾9DMAIC146DMAICM11:310210123200520058844MSAMSA112312121211111012110000300000041000005000000611000070000008100000900000010000000156DMAIC12:310210123200520058844MSAMSA212312121211011112110111300000041111115111111600010070000008000000900011110000000166MSAMSA123121212100000021111113000000400000050000006000000701110080011119111100101111003:31021012320052005884431DMAIC1761AppraiserPercentxiaoduronglijingfuhongxia10080604020095.0%?CIPercentDateofstudy:Reportedby:Nameofproduct:Misc:AssessmentAgreementWithinAppraisersWithinAppraisersAssessmentAgreementAppraiser#Inspected#MatchedPercent95%CIfuhongxia1010100.00(74.11,100.00)lijing10880.00(44.39,97.48)xiaodurong10990.00(55.50,99.75)#Matched:Appraiseragreeswithhim/herselfacrosstrials.Fleiss'KappaStatisticsAppraiserResponseKappaSEKappaZP(vs0)fuhongxia01.000000.3162283.162280.000811.000000.3162283.162280.0008lijing00.583330.3162281.844660.032510.583330.3162281.844660.0325xiaodurong0-0.052630.316228-0.166440.56611-0.052630.316228-0.166440.5661BetweenAppraisersAssessmentAgreement#Inspected#MatchedPercent95%CI10550.00(18.71,81.29)80%DMAIC1861AppraiserPercenttanqianhuasunshuyingjinxiaohong10080604020095.0%?CIPercentDateofstudy:Reportedby:Nameofproduct:Misc:AssessmentAgreementWithinAppraisersWithinAppraisersAssessmentAgreementAppraiser#Inspected#MatchedPercent95%CIjinxiaohong1010100.00(74.11,100.00)sunshuying10770.00(34.75,93.33)tanqianhua10990.00(55.50,99.75)#Matched:Appraiseragreeswithhim/herselfacrosstrials.Fleiss'KappaStatisticsAppraiserResponseKappaSEKappaZP(vs0)jinxiaohong01.000000.3162283.162280.000811.000000.3162283.162280.0008sunshuying00.393940.3162281.245750.106410.393940.3162281.245750.1064tanqianhua00.780220.3162282.467270.006810.780220.3162282.467270.0068BetweenAppraisersAssessmentAgreement#Inspected#MatchedPercent95%CI10660.00(26.24,87.84)80%DMAIC1961AppraiserPercenttanqianhuasunshuyingjinxiaohong10080604020095.0%?CIPercentDateofstudy:Reportedby:Nameofproduct:Misc:AssessmentAgreementWithinAppraisersWithinAppraisersAssessmentAgreementAppraiser#Inspected#MatchedPercent95%CIjinxiaohong1010100.00(74.11,100.00)sunshuying1010100.00(74.11,100.00)tanqianhua10990.00(55.50,99.75)#Matched:Appraiseragreeswithhim/herselfacrosstrials.Fleiss'KappaStatisticsAppraiserResponseKappaSEKappaZP(vs0)jinxiaohong01.000000.3162283.162280.000811.000000.3162283.162280.0008sunshuying01.000000.3162283.162280.000811.000000.3162283.162280.0008tanqianhua00.780220.3162282.467270.006810.780220.3162282.467270.0068BetweenAppraisersAssessmentAgreement#Inspected#MatchedPercent95%CI10660.00(26.24,87.84)80%33!DMAIC20627.117.277.137.297.147.307.157.317.167.127.287.107.267.177.187.197.207.217.227.237.247.257.17.27.37.47.57.67.77.87.9InverseCumulativeDistributionFunctionNormalwithmean=0andstandarddeviation=1P(X=x)x0.93861.5431305793.86%1.543131.7596%DMAIC216CCCSDMAIC3CSS/SCSUCC226DMAIC4MeasurementPersonnelMaterialMachineMachineMethodMethodEnvironmentEnvironment236RatingofImportance(1-10)1064Y2903100001100000130000119321Y1Y3TotalProcessStepProcessInputsrating:0,1,3,91111071291131203013013400301551110356010047000138000139013013100110131111132612111071KeyRequirementsDMAIC5246RatingofImportance(1-10)1064Y219202122321Y1Y3TotalProcessStepProcessInputsrating:0,1,3,9131415161718KeyRequirements5DMAIC256RatingofImportance(1-10)1064Y200100002810000010033321Y1Y3TotalProcessStepProcessInputsrating:0,1,3,92310001024000062500103260000182700001828KeyRequirements5DMAIC266628,8,8FMEA,.CountPercentC3Count86Percent24.514.514.57.16.35.35.15.112017.6Cum%24.539.053.560.666.972.277.382.471100.0713531262525Other5004003002001000100806040200ParetoChartofC353.5%53.5%DMAIC276RPN8038164DMAIC7286DMAIC296Y,7Y,7FMEA72394859687819DMAIC306316DMAICAAA326DMAIC31865580043720120801132257981473714418638400302808120755335210239601451863280030645215519471712356361863520032454274625311382229224718639200346624538444345201110917612860126412192065340181863860034493410740066016109691864600038178782277601225312101018620000165453455333265219101811186600005319768036703602161931218657600477589842956322191812191318641600342157385717112923144171517610980104884924445345041862000016865313530782