高铝质耐火材料厂毕业设计最终版-ljw2

第1页设计总说明本设计说明书主要阐述年产28000吨（LZ-80牌号15000吨，LZ-75牌号13000吨）高铝砖耐火材料厂的设计过程中的相关问题以及设计方案的选择。首先，根据设计依据、设计原则、产品品种（高铝砖用于热风炉、电炉顶、高炉等）工厂规模和生产方法、确定原料、结合剂等。其次，依据制品的要求各生产车间的工作制度等,其中对原料、主机、仓库、泥料水分等工艺计算,以表格形式列出、作为选择设备的依据。根据设计要求，设计原则，产品的种类及工厂的规模和生产方法，确定出生产的工艺过程，再根据设备在工厂中的安装要求及检修要求进行车间房布置。最后，对初步设计完成后的每个车间视其特点而进行工艺布置，并对整个设计进行合理的技术经济指标编制。关键词：高铝砖，设备选择，方案选择第2页DesignDescriptionThismanualdiscussesmainlytheimportantquestionaboutdesignandselectionaboutdesignofhigh-aluminabrickfactorywhoseoutputis28000toneveryyear.First,accordingtodesignbasis,designprinciplesandproductvarity(high-aluminaisusedtohot-blast-stoveshaftandelectricstove),factoryscaleandmeansofproduction.Rowmaterialandblinderanddetermined.Second,accordingtotherequestofproduct,themanualdeterminedthetechnologicalprocessmatchinggraingrading,consistofgrains,operationsystemofeveryworkshopandsoon.Technologycalculationsuchasrawmaterial,mainequip.percentageofmuistuizecontentofmudarelistedintheformoftableasbasisfinally,afterthefirststep.themanualdesigntheprocessofthechoiceofequipmentarrangementmatchswithparticularilyineveryworkshop.withregardtopropereconomicalandtechnologicalstandards.Atlast,discussedtheunproperquestion.Duringthepaper,Alotoffiguresareusedsuchasthepictureofequipmentshape,thefigureofequipmentarrangement.Therefore,wecaneasilyreadingthispaper.Keywords:High-aluminabrick,Thechoiceofequipment,Thechoiceofplan第3页目录1绪论[7]........................................................12设计原则及设计要求............................................22.1设计原则：.................................................22.2设计要求：.................................................22.3工厂组成...................................................22.4设计原始资料及参数.........................................23工艺..........................................................53.1高铝质耐火材料概述[1].......................................53.2高铝熟料的颗粒要求.........................................53.3高铝熟料的生产工艺[4].......................................63.3.1高铝矾土的热变化....................................63.3.2高铝制品的生产工艺要点..............................74设计方案的确定................................................94.1生产方法的选择[6]...........................................94.1.1原料仓库............................................94.1.2原料的拣选及加工....................................94.1.3配料...............................................94.1.4混炼..............................................104.1.5成型..............................................104.1.6砖坯的干燥........................................104.1.7装车...............................................104.1.8烧成[9].............................................104.2工艺流程说明..............................................114.3主机设备的选择[5]..........................................114.3.1破碎...............................................114.3.2粉碎...............................................114.3.3筛分...............................................124.3.4磨碎...............................................124.3.5配料...............................................12第4页4.3.6混合...............................................124.3.7成型...............................................134.3.8制品的干燥.........................................134.3.9制品的烧成.........................................134.4辅助设备的选择............................................134.4.1给料设备...........................................134.4.2运输设备[8].........................................144.4.3除铁设备...........................................154.4.5筛分设备...........................................155工艺计算.....................................................165.1物料平衡计算的目的........................................165.2物料平衡计算[3]............................................165.2.1物料平衡计算.......................................165.3主机平衡计算..............................................245.3.1各生产工序的加工量.................................245.3.2主机台数计算.......................................245.4辅助设备..................................................265.5料仓仓库计算..............................................265.5.1颚破机供料仓.......................................265.5.2圆锥供料仓.........................................275.5.3高效振动磨供料仓...................................275.5.4配料仓的计算.......................................275.5.5成品仓库...........................................285.6热工设备的选择[5]..........................................295.6.1隧道干燥器的选择与数量计算.........................295.6.2隧道窑的计算.......................................306车间工艺布置及特点[2]..........................................336.1破碎车间的布置............................................336.2粉碎车间的布置............................................336.2.1粉碎设备的布置.....................................336.2.2磨细设备的布置.....................................346.2.3斗式提升机与筛分设备的布置.........................34第5页6.2.4配料仓的布置.......................................346.2.5混合设备的布置.....................................356.2.6泥料输送的布置.....................................356.3成型车间布置..............................................356.4干燥车间的布置............................................366.5烧成车间的布置..................