ASME PQR-WPS-WPQ格式

QW-483SUGGESTEDFORMATFORPROCEDUREQUALIFICATIONRECORDS(PQR)工艺评定记录(PQR)的推荐格式(SeeQW-200.2,SectionIX,ASMEBoilerandPressureVesselCode)RecordActualVariablesUsedtoWeldTestCouponCompanyName公司名称:XXXCo.,Ltd./XXX公司ProcedureQualificationRecordNo.焊接工艺评定记录号:MM-PQR-XXXDate日期:XXXWPSNo.焊接工艺说明书号:MM-WPS-XXX版本Rev.00WeldingProcess(es)焊接方法:GTAW+SMAW钨极氩弧焊+焊条电弧焊Types(Manual,Automatic,Machine,Semi-Automatic)自动化程度(手工、机动、自动或半自动):手工ManualJOINTS(QW-402)接头GrooveDesignofTestCoupon试板坡口设计(Forcombinationqualifications,thedepositedweldmetalthicknessshallberecordedforeachfillermetalandprocessused.)BASEMETALS(QW-403)母材MaterialSpec.材料标准号:GB713-2008Type/Grade,UNSNumber型号等级或者UNS号Q345RP-No.材料类号/GroupNo.组号/toP-No./GroupNo./ThicknessofTestCoupon试件厚度:38mmDiameterofTestCoupon试件直径:不适用NAMaximumPassThickness最大焊道厚度:≤13mmOther其他:没有NONEPOSTWELDHEATTREATMENT(QW-407)焊后热处理Temperature温度:无热处理NOPWHTTime时间:无热处理NOPWHTOther其他:不适用NAGAS(QW-408)气体PercentComposition百分比Gas(es)气体Mixture混合比FlowRate流量Shielding保护气:Ar99.9%8-12l/minTrailing尾部保护气:NANANABacking背面保护气:NANANAOther其他:NANANAFILLERMETALS(QW-404)填充金属1SFASpecification焊材标准号:AWSA5.18AWSClassification焊材牌号:ER70S-6FillerMetalF-No.填充金属F编号:6WeldMetalAnalysisA-No.焊缝金属A编号:1SizeofFillerMetal填充金属尺寸:Φ2.4mmFilerMetalProductForm填充金属产品型式:Solid实芯SupplementalFillerMetal附加填充金属:NAElectrodeFluxClassification焊丝、焊剂分类号:NAFluxType焊剂类型:不适用NAFluxTradeName焊剂商品名称:不适用NAWeldMetalThickness熔敷金属厚度:4mmOther其他:不适用NA2AWSA5.1E701541Φ3.2mm,Φ4.0mmSolid实芯NANANANA34mm不适用NAELECTRICALCHARACTERISTICS(QW-409)电特性Current电流:直流DCPolarity极性:EN正接(GTAW),EP反接(SMAW)Amp安培数:100A-160A(GTAW),140A-190A(SMAW)Volts伏特数:14V-18V(GTAW),20V-24V(SMAW)TungstenElectrodeSize钨极尺寸:Φ3.0mmTransferModeforGMAW(FCAW)熔化极气体保护焊方式:不适用NAOther其他:不适用NAPOSITION(QW-405)焊接位置PositionofGroove坡口焊缝位置:1GWeldProgression(Uphill,Downhill)焊接方向:(向上,向下)不适用NAOther其他:不适用NATECHNIQUE(QW-410)焊接技巧TravelSpeed焊接速度7-10cm/min(GTAW),10-15cm/min(SMAW)StringorWeaveBead直进焊或摆焊:第一层打底直Stringbeadforroot其他层摆动WeavebeadforotherlayersOscillation摆动参数:不适用NAMultipassorSinglesPass(perside)每侧多道焊或单道焊:多道焊MultipassSingleorMultipleElectrodes多丝焊或单丝焊:不适用NAOther其他:不适用NAPREHEAT(QW-406)预热PreheatTemperature预热温度:5℃InterpassTemperature层间温度:300℃Other其他:不适用NAQW-483(Back)TensileTest(QW-150)拉伸试验PQRNo.MM-PQR-XXXGuidedBendTests(QW-160)弯曲试验试样号SpecimenNo.类型Type图号FigureNo.结论ResultRQR-XXX-T-S1侧弯SideBendtest(10mm×38mm)QW462.2合格AcceptedPerQW-163RQR-XXX-T-S2侧弯SideBendtest(10mm×38mm)QW462.2合格AcceptedPerQW-163RQR-XXX-T-S3侧弯SideBendtest(10mm×38mm)QW462.2合格AcceptedPerQW-163RQR-XXX-T-S4侧弯SideBendtest(10mm×38mm)QW462.2合格AcceptedPerQW-163ToughnessTests(QW-170)冲击试验SpecimenNumber样品号NotchLocation缺口位置SpecimenSize样品尺寸TestTemperature试验温度ImpactValues冲击值DropWeightBreak落锤试验(Yes/No)Ft-lborJ%ShearMils(in.)ormm                                                                                                                                                                                    Comments注释：FilletWeldTest(QW-180)角焊缝Result-Satisfactory试验结论:YesNoPenetrationintoParentMetal:焊透试验YesNoMacro–Results宏观金相试验:OtherTests其他试验TypeofTest试验类型:DepositAnalysis熔敷金属分析:Other其他:WeldersName焊工姓名:XXXClockNo./StampNo.钢印号:XXXTestsConductedby试验执行人:XXXLaboratoryTestNumber实验编号:M-PQRXXXWecertifythatstatementsmadeinthisrecordarecorrectandthatthetestweldswereprepared,welded,andtestedinaccordancewiththeRequirementsofSectionIXoftheASMEBoilerandPressureVesselCode.兹证明本报告所述均属正确，并且试验是根据ASME规范第Ⅸ卷的要求进试件的准备、焊接和试验。ManufacturerorContractor公司名称:XXXCo.,Ltd./XXX公司Date日期:Preparedby准备:CertifiedBy签发:(Detailofrecordoftestsareillustrativeonlyandmaybemodifiedtoconformtothetypeandnumberoftestsrequiredbythecode.)SpecimenNo.试样号Width宽度(mm)Thickness厚度(mm)Area面积(mm2)UltimateTotalLoad断裂载荷(KN)UltimateUnitStress抗拉强度(MPa)TypeofFailureandLocation断裂部位和特点RQR-XXX-T-T118.737.6703.12357.9509热影响区HAZ塑断DuctileRQR-XXX-T-T218.937.3704.97345.4490热影响区HAZ塑断DuctileQW-482SUGGESTEDFORMATFORWELDINGPROCEDURESPECIFICATION(WPS)焊接工艺规程(WPS)的推荐格式(SeeQW-200.1,SectionIX,ASMEBoilerandPressureVesselCode)CompanyName:XXXCo.,Ltd.By:Prepared编制Approve批准签字人:公司名称:/XXX公司WeldingProcedureSpecificationNo.Date:SupportingPQRNo.(s)焊接工艺规程号:MM-WPS-XXX日期:XXX所依据的PQR号:MM-PQR-XXXRevisionNo.Date修改号:版本Rev.0Date日期:XXXWeldingProcess(es)GTAW+SMAWType(s)Manual(Automatic,Manual,MachineorSemi-Automatic)焊接方法:钨极氩弧焊+手工电弧焊自动化程度:手工JOINTS(QW-402)接头JointDesign接头形式:Basedondrawing,ifthereisnotspecifiedondrawing,itwillbereferredtoWPS以图纸为准,若图纸没有按WPSRootSpacing根部间隙:SeeDrawingJointDetailsForRootSpaceOpening见图纸尺寸详图Backing(Yes)衬垫:有:√(No)无:√BackingMaterial(Type)衬垫材料(类型)/(refertobothbackingandretainers)有关二面的金属成型块■Metal金属NonfusingMetal不熔化的金属Nonmetalic非金属Other(其它):Details详图:参照建造图AsperDWG.*BASEMETALS(QW-403)母材P-No.材料类号:/GroupNo.组号:/To(与)P-No.材料类号:/GroupNo.组号:/相焊OR或:Specificationtype/gradeorUNSnumber钢号和等级或UNSNo为:Q345RtoSpecificationtype/gradeorUNSnumber与钢号和等级或UNSNo为:Q345ROR相焊或:Chem.AnalysisandMech.Prop.化学成分和力学性能为:/toChem.AnalysisandMech.Prop.与化学成分和力学性能为:/相焊ThicknessRange评定厚度范围:BaseMetal母材:Groove坡口焊缝5~200mmFillet角焊缝不限UnlimitedMaximumPassThickness最大焊道厚度≤=1/2in(13mm)(Yes)是:■(No)否Other其它:适用于返修焊,补焊AlsoAppliedtoRepairWeld