旋转雾化器说明书

INSTRUCTIONMANUAL指导手册900SERIESATOMIZERDRIVE900系列喷雾器OPERATINGMANUAL操作手册ATOMIZINGSYSTEM喷雾系统FOR供HEFEIWTEPROJECTCHINA中国合肥垃圾焚烧发电项目CLIENT:用户FISIABABCOCKENVIRONMENTGmbH德国费塞亚巴高克环境工程公司D0430INSTRUCTIONMANUAL指导手册900SERIESATOMIZERDRIVE900系列喷雾器TABLEOFCONTENTS目录Section章节1.0.RECEIVING,STORAGEANDINSTALLATION收货、储存和安装1.1.ReceivingandStorage收货和储存1.2.Installation安装1.2.0GeneralDescription概述1.2.1AtomizerSystemControl(ASC)喷雾器控制系统（ASC）1.2.2Atomizer(Motor)喷雾器（电机）1.2.3.VariableFrequencyDrive(VFD)变频驱动器（VFD）1.2.4PermanentInstallation设备永久固定2.0.SYSTEMDESCRIPTION系统说明2.1.AtomizerDesignConcept-General喷雾器设计理念–概述2.2.Atomizer(Motor)-Mechanical喷雾器（电机）-机械方面2.3.Atomizer(Motor)-Electrical喷雾器（电机）-电气方面2.4.VariableFrequencyDrive(VFD)变频驱动器（VFD）2.5.AtomizerSystemControl(ASC)喷雾器控制系统（ASC）2.5.0GeneralDescription,ProcedureandSequencing概述、流程和顺序：2.5.1OilLubricationSystem润滑系统2.5.2OilReturnSystem油回流系统2.5.3AtomizerCoolingSystem喷雾器冷却系统INSTRUCTIONMANUAL指导手册900SERIESATOMIZERDRIVE900系列喷雾器2.5.4PurgeAirandWheel&ShaftCooling/WashWater吹扫空气和转盘/轴冷却/清洗水2.6.TheoryofOperationoftheAtomizerSystemControl(ASC)喷雾器控制系统（ASC）的操作原理2.6.0References参考2.6.1VFDFault变频驱动器故障2.6.2CoolingWaterFlowSwitch冷却水流量开关INSTRUCTIONMANUAL指导手册900SERIESATOMIZERDRIVE900系列喷雾器TABLEOFCONTENTS(cont’d)目录（续）Section(cont’d)章节（续）2.6.3LubeOilLevelSwitches润滑油油位开关2.6.4LubeOilMistPressureSensor润滑油雾压力传感器2.6.5VibrationElement/Transmitter振动元件/变送器2.6.6UpperBearingRTDElement/TemperatureTransmitter顶部轴承热电阻元件/温度变送器2.6.7AlarmSummary报警概述2.6.8AlarmBypass报警跨接2.7.SummaryoftheAtomizer’sUtilityServices喷雾器的公用设施概述2.7.0General概述2.7.1InstrumentAir仪用空气2.7.2Lubrication润滑系统2.7.3CoolingWater冷却水2.7.4Wheel&ShaftCooling/WashWater转盘和轴冲洗水3.0.STARTUPANDOPERATION启动和运行3.1.CommissioningtheAtomizerSystem喷雾系统调试3.1.0General/Start-upEngineer概述/启动工程师3.1.1PrimingtheLubricationSystem润滑系统加注3.1.2AtomizerPreparationandRun-In喷雾器的准备和试车3.2.NormalStartUp正常启动3.3.NormalOperation正常运行3.4.NormalShutdown正常停止INSTRUCTIONMANUAL指导手册900SERIESATOMIZERDRIVE900系列喷雾器3.5.EmergencyShutdownoftheAtomizer喷雾器的紧急停止TABLEOFCONTENTS(cont’d)目录（续）Section(cont’d)章节（续）4.0ROUTINEMAINTENANCE例行维护4.1.Lubrication润滑系统4.2.PreventativeandPeriodicMaintenanceoftheASCASC防护保养和定期维护4.3.PreventativeandPeriodicMaintenanceoftheAtomizerandWheel喷雾器和转盘的防护保养和定期维护4.4.LongTermStorageoftheAtomizer长期存储喷雾器4.5.InstrumentCalibration仪表校准5.0ATOMIZERDISASSEMBLYANDASSEMBLYINSTRUCTIONS喷雾器拆卸和装配指南5.1GeneralRecommendations一般建议5.2DisassemblyInstructions拆卸指南5.3Re-AssemblyInstructions重新装配指南5.4AtomizerWheelBalancingGuidelines喷雾器转盘平衡调校指南6.0SPAREPARTSLIST备品备件清单6.1RecommendedSpareParts-Model900Atomizer型号900旋转喷雾器，建议的备品备件INSTRUCTIONMANUAL指导手册900SERIESATOMIZERDRIVE900系列喷雾器6.2RecommendedSpareParts-ModelEI-804Wheel型号EI-804喷雾器转盘，建议的备品备件6.3RecommendedSpareParts–ASCASC面板，建议的备品备件6.4RecommendedSpareParts–VFD型号A1000，Yaskawa（日本安川电气）喷雾器变频驱动器，建议的备品备件7.0TROUBLESHOOTINGGUIDE故障排除指南7.1.General概述7.2.OperatingLog运行日志7.3.ProblemSymptomsandProbableCauseOutline故障症状和可能的原因概述7.4.SpecificAtomizerWheelTroubleshootingGuide喷雾器转盘特殊故障排除指南INSTRUCTIONMANUAL指导手册900SERIESATOMIZERDRIVE900系列喷雾器TABLEOFCONTENTS(cont’d)目录（续）Section(cont’d)章节（续）7.5.OtherGeneralInspectionandTroubleShootingIssues其它总体检查和故障排除事项7.6.FreezingWeatherPrecautions寒冷天气应对措施8.0REFERENCEDRAWINGS参考图纸(Pleaseseedrawinglistatstartofsection)（请参阅章节前述的图纸清单）9.0VENDORDATA供货商数据(Pleaseseecataloguelistatstartofsection)（请参阅章节前述的目录清单）INSTRUCTIONMANUAL指导手册900SERIESATOMIZERDRIVE900系列喷雾器SAFETYSUMMARY:安全概述Thegeneralinformationinthispartofthesummaryisforbothoperatingandmaintenancepersonnel.Specificcautionsandwarningswillbefoundthroughoutthemanualwheretheyapply,butmaynotappearinthissummary.此部分概述包含的总体信息供操作和维护人员所用。具体注意事项和警告可以在整个手册中的相关章节中找到，但在本概述中不做说明。TERMS：术语InManual:在手册中CAUTIONstatementsidentifyconditionsorpracticesthatcouldresultindamagestotheequipmentorotherproperty.注意指的是可能会导致设备或其他财产损害的状况或行为。WARNINGstatementsidentifyconditionsorpracticesthatcouldresultinpersonalinjuryorlossoflife.警告指的是可能会导致人员受伤或死亡的状况或行为。OnEquipment:在设备上“CAUTION”indicatesapersonalinjuryhazardnotimmediatelyaccessibleasonereadsthemarking,orahazardtopropertyincludingtheequipment.“注意”指的是当阅览该标记时，不会立即产生人员伤害，或者指的是对包括设备在内的财产产生损失。“DANGER”indicatesapersonalinjuryhazardimmediatelyaccessibleasonereadsthemarking.“危险”指的是当阅览该标记时，就立即产生人员伤害的后果。INSTRUCTIONMANUAL指导手册900SERIESATOMIZERDRIVE900系列喷雾器WARNING:Thisatomizingsystemoperatesathighvoltageandathighspeed.Itisprovidedwithanumberofinterlocks,safetydevices,andspecificoperatingprocedurestopreventseriousinjurytopersonnelandtopreventdamagetoequipment.Donotattempttodefeatanyinterlocks,oroperateinanywaynotconsistentwiththeinstructions!警告：该喷雾系统处于高电压和高速下运行。配备了多组联锁装置、安全防护装置、以及特定的操作程序，以防止严重的人员伤害和设备损坏。不得试图停用任何联锁设置，或以任何方式违规操作！INSTRUCTIONMANUAL指导手册1-1900SERIESATOMIZERDRIVE900系列喷雾器1.0RECEIVING,STORAGEANDINSTALLATION收货、储存和安装1.1ReceivingandStorage收货和储存Inspectallshipmentsofmaterialandequipmentforweatherorshippingdamage.ImmediatelyreportanyobserveddamageordiscrepancytothecarrierortoKomline-Sanderson,asappropriate.检查所有运到的材料和设备是否因天气原因或在运输过程中发生损坏。立即向承运人或Komline-Sanderson公司报告任何发现的损坏或缺货现象。Uponreceipt,theequipmentisinthecustomer'scustodyandrequiresp