ABB卓越的机器人控制器IRC5 介绍

©ABBGroupAugust2,2019|Slide1The#1RobotController卓越的机器人控制器IRC5Overview简介©ABBGroupAugust2,2019|Slide2Fromthefirstmicrocomputerrobotcontroller…从世界上第一台微电脑机器人控制器©ABBGroupAugust2,2019|Slide3…tothe5thgenerationRobotController:IRC5到第5代机器人控制器：IRC5BuiltonestablishedABBcontrollerstrengthsMotioncontrol运动控制Modularcabinet模块化Software软件Teachpendant示教器Miscellaneous特色功能15newpatents15项专利©ABBGroupAugust2,2019|Slide4MotionControl运动控制©ABBGroupAugust2,2019|Slide5WorldbestMotionControl世界最佳的运动控制技术TrueMove™ensuresthatthemotionpathfollowedbytherobotisthesameastheprogrammedpath–regardlessoftherobotspeed在任何速度下，始终按照编程路径运动QuickMove™minimizescycletimebymaximizingaccelerationateverymoment.以最佳的加速方式确保最短的运动节拍speedtTraditionalQuickMoveTMCycletimegain©ABBGroupAugust2,2019|Slide6Benchmark,Sealing涂胶ABBCompetitor©ABBGroupAugust2,2019|Slide7Benchmark,PathAccuracy运动路径精度Pathdeviation路径偏移ABBLessthan1mmCompetitorXUpto10mmCompetitorYUpto12mmSeveralpathvariantsandvelocitiestestedbyacustomer不同状况下的客户测试结果Testresult©ABBGroupAugust2,2019|Slide8Benchmarks,CycleTime运动节拍Point-to-Point点到点Linear线性运动ABB50.42sec50.54secCompetitorX52.65sec56.30secCompetitorY53.20sec53.40secSpotweldingcycle,IRB6600(including34sprocesstime)电焊节拍（包括34秒焊接工艺过程）Materialhandlingcycle物料搬运节拍,IRB1600ABB4.4sCompetitorX6.7sCompetitorY8.6s©ABBGroupAugust2,2019|Slide9Benchmark-CollisionDetection碰撞防护Reactionforcesduringacollisioninmecharm碰撞后作用于机械手臂上的反作用力2.52.01.01.50.5Force(kN)ReactionTime(sec)005NoColl.Det.MechclutchCollisionDet.Substantialreductionofcollisionforces大幅降低碰撞力Robotretractsautomaticallyandreleasestensionfromthetool机器人碰撞后自动退回Damagetogripperandperipheralsminimized最小程度的设备损伤Fasterrecoveryaftercollision碰撞后快速恢复Noneedformechanicalclutch无需额外的机械设备AtarecentcustomertestonlyABBcouldcomeupwithreliablecollisiondetection!在客户测试中，只有ABB拥有可靠的碰撞防护©ABBGroupAugust2,2019|Slide10LoadIdentification负载识别Veryaccurate高精度Optimalrobotperformance优化机器人运行过程Noneedformanualcalculation无需人工计算“Theonlyusefulloadidentification”(Germancustomer)唯一可用的自动负载识别（德国客户）Z’X’Y’XwYwZwZtXtYtBack©ABBGroupAugust2,2019|Slide11Modularcabinet模块化Cabinet©ABBGroupAugust2,2019|Slide12ModuleFamilyConcept模块化Frontaccessofconnectionsandparts正面电气接口Flushsidesforreducedfloorspace平齐侧面，节约空间Allmodulesstackableontopofeachother所有模块位置任意组合202cmRemotepanel远程面板137cm162cm97cmDualcabinet双柜式ProcessmoduleonDualcabinet双柜式+过程柜Singlecabinet单柜式ProcessmoduleonSinglecabinet单柜式+过程柜©ABBGroupAugust2,2019|Slide13Distributability可扩展Placemoduleswheretheyfitbest将模块放置在最合适的地方savefloorspace节约空间optimizecost降低成本Upto75m(std10or30)Upto75m(std2,4,30)Upto50m(std7,15,22,30)Upto75m(std15,22,30)©ABBGroupAugust2,2019|Slide14VersatileI/OandCommunicationSystem通用通讯方式&=©ABBGroupAugust2,2019|Slide15PanelMountedController面板式控制器Controllermoduleswithoutenclosure,tobemountedinanysuitableenclosurebycustomer没有外壳的控制模块，可放置在客户的任何控制柜内AvailableforIRB140,340,260,1600,2400以上型号机器人适用Compactandfullyintegratedsolution,e.g.formachinebuilders高度集成化的解决方案，如可集成在机床内©ABBGroupAugust2,2019|Slide16SoftwareProducts软件©ABBGroupAugust2,2019|Slide17OperatingSystem操作系统–RobotWareBasedonVxWorks＆.NetFrameWork基于VxWorks和.NetFrameWorkRobust非常稳定Highperformance–usedbyNASAintheequipmentsonMars性能卓越–VxWorks同时应用在太空总署的火星探测设备的操作系统中Noviruses没有病毒Fromcompetitormanual:竞争对手：容易受到病毒攻击，下图来自竞争对手的手册中关于受到病毒攻击时的处理方法©ABBGroupAugust2,2019|Slide18TheRAPIDLanguage编程语言Modern,high-levellanguage高级编程语言Designedforendusers面向最终用户Structured结构化语言Shopfloorlanguage类似车间操作模式的语言结构Customizedinstructionssupport支持自定义命令Customerdevelopedapplicationsupport支持客户二次开发Errorhandling有错误处理功能Interrupthandling有中断功能Manypowerfulbuilt-infunctions许多内置功能IFproduct=CARTHENMakeCar;ELSEFORnumFROM1TO10DOMakeBike;ENDFORENDIFABB的高级语言结构IFr1=0THENGOTOL1CALLsub1GOTOL3L1:r1=10L2:CALLsub2SUBr1,1IFr10THENGOTOL2L3:Competitor竞争对手使用的是低级语言XXXXXXYYYYYYZZZZZZ©ABBGroupAugust2,2019|Slide19RobotStudio-Online基于PC的操作软件Installandconfiguretherobotcontrollertoyourneeds根据您的需要安装和配置机器人的控制器SetupanddownloadRobotWaresystems配置和安装RobotWareEasyandcontrolledchangeofsystemparameters十分简便的更改系统参数MonitorI/Osignals监控I/O信号BasicRAPIDediting基本编程语言编辑Managingproductiondata管理生产数据Recordevents记录事件Backupandrestorecontrollerdata备份和恢复数据RemoteAccess可远程接入©ABBGroupAugust2,2019|Slide20VirtualRobotTMTechnology虚拟机器人技术-RobotStudioVirtualRobotisanexactcopyoftherealcontrollerVirtualRobot是现实机器人控制器的精确拷贝RobotprogramsandconfigurationparameterscaneasilybetransferredbetweenrobotsandPC机器人程序和配置参数可以在机器人和电脑直接方便地传输VirtualRobotTMTechnologyTrueOfflineSimulation虚拟机器人技术完全真实的离线仿真©ABBGroupAugust2,2019|Slide21RobotStudio-完全离线仿真RobotStudio™WelcometoRobotStudioBuildYourStationCreatePathsCreateaProgramWhat’snewinRobotStudioNewGraphicsEngineMultiMoveandMultipleControllersEasierToUseTaskoriented©ABBGroupAugust2,2019|Slide22FlexPendant示教器©ABBGroupAugust2,2019|Slide23ABBOperatorConceptTheFlexPendantandRobotStudioOnlineworktogether示教器和RobotStudioOnline协同工作SameaccessibilityofdataonFlexPendantasonRobotStudioOnline可同样操作控制器内数据Selecttheoptimaltoolforeachtask不同的应用对象RobotStudioOnlinebenefitexamples:Remoteaccess远程介入Overview(large