钢板模验收检查表

lren第1页2020/3/18项目号/Program闭模高度Shutheight组立部最高主管成型力Formstrength设计部最高主管项目部最高主管送料高度Feedheight品检部最高主管负责人principal组长supervisorQA12345678910111213141516171819202122232425262728是否有到底标记Isbottomingmarkpresent?高于平面0.3mmHigherplane0.3mm冲母座安装是否正确Arebuttonsfixedcorrectly?顶料是否晃动Areliftershaking?下模顶料高度是否一致Areliftingheightthesame?压料版上的导板间隙Isguideplatesclearanceinpadok?0.03MM～0.07MM冲头压料板是否有窗口方便取出冲头Windowsforpunchremoval弹簧/弹气缸安装在基座里面Spring/gascylindersinstalledinsidethebase弹簧/弹气缸工作面上模具无伤痕和破裂Nomarksorcrackoncorrespondingsurfaceofthetoolofworkingsurfaceofspring/gasspring停止块是否开槽,深度是否标准Havestopblocksgotgroovesinthem?Isdepthstandard?受力工件（停止块、成型、整型）下面是否有足够支撑Areload-carryingunits(stopblocks,formingandrestrickingblocks)sufficientlysupportedunderneath?下模是否有起始线，用红色标示。Isstartinglinepresent?Markedinred.耐磨板是否有润滑装置（石磨、X形油槽）Arewear-platesself-lubricated(graphitoroilgrooves)?模具有侧向力的是否有背托Areheelblockapplicatedagainstthrustwhererequired?模具及工件是否有防呆Arethetoolandworkpiecesfool-proofed?﹥5MM起吊孔的螺纹应在平坦面上，起吊孔周围没有干涉并标示大小.Isliftingholeinaflatsurfaceandwithoutinterference?Nointerferencearoundtheliftingholeandlabelsize.耐磨板组立面的垂直度是否正确Isperpendicularityofmountingsurfaceofwear-plateok?﹤0.03MM上下模耐磨板间隙是否正确Isclearancebetweenupperandlowerwear-plateisok?0.03MM～0.07MM有Pin孔或镶在槽内的钢块是否有J/S孔HavesteelblockswithpinholeorpocketedblocksgotJShole?所有重量超过10KG或取出困难的部件是否有起吊孔Havesteelblockswhichareover10kgsordifficulttotakeoutgotliftinghole?氮气缸是否连线并标示压力Aregasspringshosedtogetherandworkingpressureindicated?钢块与钢块之间的组立间隙Isclearancebetweeneachsteelblockok?﹤0.03MM钢块与背托之间的组立间隙Isclearancebetweensteelblocksandheelblocksok?﹤0.03MM钢块底面与模架座台面是否平整Isundersufaceofsteelblock&diesetsurfaceflat?蓝丹blue95%以上钢块垂直度及尺寸是否正确Areperpendicularityandsizeofsteelblockok?﹤0.03MM非工作角和孔以外是否倒C2以上的角Arenon-workingedgeandholechamfered(C2radius)?外观统一unifyingappearance导向块是否漏斗形Areguideblocksfunnel-shaped?钢块刻印（模具号、材质、件号、硬度、基准点）以及零件在模架上的相对位置刻印Isthelabellingofsteelblockscomplete(toolNo.,materialtype,partNo.,hardness,datum)清晰整齐clearandinorderN/ANGOK标准standards检查项目Checkitem审核日期Date钣件合格率PartPercentage验收buyoff模架上的三销孔基准数据是否标示Arecoordinatedataofreferencepinholestamped?清晰整齐clearandinorder检查日期Date材料尺寸Blanksize审核Reviewed材料材质Material钢板模检查表客户名称/Customer模具号/DieNo各部门签字(Signature)检验人员Inspector模具尺寸Diedimensionlren第2页2020/3/18项目号/Program闭模高度Shutheight组立部最高主管成型力Formstrength设计部最高主管项目部最高主管送料高度Feedheight品检部最高主管负责人principal组长supervisorQAN/ANGOK标准standards检查项目Checkitem审核日期Date钣件合格率PartPercentage验收buyoff检查日期Date材料尺寸Blanksize审核Reviewed材料材质Material钢板模检查表客户名称/Customer模具号/DieNo各部门签字(Signature)检验人员Inspector模具尺寸Diedimension29303132333435363738394041424344454647484950515253545556每次试模压力是否相同压力＿＿＿Tpressureissameforeachspotting?_____T每次试模是否为同一机床＿＿＿TIseachtryoutinthesamepress?_____T试模材料、材质、尺寸是否正确Ismaterialqualityandsizecorrect?基准模是否检测Ismasterdiebeingchecked?合模试模前是否所有耐磨板调整无误Haveallwear-platesbeenadjustedbeforespotting?试模机台信息与压力是否与设计相同Ispunchpressandpressurecorrespondingtodesign?模具是否有安全区Issafetyareadesigned?模具是否有运输压板Istransportingbinderpresent?模具是否需要安全挡板并且高度足够Issafetyshieldrequired?Heightisenough?模具抛光是否完成Isthetoolfullypolished?氮气缸是否固定Havegasspringsbeensecured?氮气缸是否连线并标示压力Aregasspringshosedtogetherandworkingpressureindicated?顶料是否在同一压料板上Arealllifterslocatedinonepad?停止块、平衡块是否接触Arestopblocksandbalanceblocktouching?钢块能否补焊，补焊后硬度是否合格Aresteelblockesbeingwelded?Ishardnessok?模具是否空合（不空合禁止上机台）spottingwithoutplate?(Prohibitiononthemachine)合模是否到位Isspottingok?蓝丹≦blue95%刀块是否有剪切角Hasshearanglebeenapplied?压料板是否有安全脱料模螺丝Arespoolsusedforstripper?上下模刀口间隙是否正确并无崩刃Iscuttingclearanceok?Nocracks?所有导向处是否R角Areguidingareaschamferred?导销过孔是否打通模架（活动导销无孔无须打通模架，固定导销孔需要打通模架Arepilotholesgoingthroughthetool?(Forfixedpilotholeonly)上模刀块是否都有顶针Areejectorspresentonupperpunches?所有顶针（顶料）是否能正常工作Areejectorsworkingproperly?冲孔、切边落料避空是否足够Isthereenoughspaceforpiercingandtrimmingscrapsfalling?刃口部位5MM内不得有孔noholeswithin5mmofcuttingedge导销伸出长度penetrationofpilot钣厚的1.5-2倍1.5-2timesofthicknessofpanel压料板与冲头间隙是否正确Isclearancebetweenstripperandpunchesok?0.5MM（±0.1mm）lren第3页2020/3/18项目号/Program闭模高度Shutheight组立部最高主管成型力Formstrength设计部最高主管项目部最高主管送料高度Feedheight品检部最高主管负责人principal组长supervisorQAN/ANGOK标准standards检查项目Checkitem审核日期Date钣件合格率PartPercentage验收buyoff检查日期Date材料尺寸Blanksize审核Reviewed材料材质Material钢板模检查表客户名称/Customer模具号/DieNo各部门签字(Signature)检验人员Inspector模具尺寸Diedimension575859606162636465666768697071727374757677审批人：吕言涛审批日期：2013-07-18表单编号：RT-FM-M-05版本：B模具组装时的装配手感Thehandleassemblymouldassembly顺畅Smooth氮气缸无预压Gas-springsnopreload上模是否安装防脱落装置Isthereanyfall-offpreventingdeviceinupperdie?按客户标准followclient'srequirements标准件不允许手工修改Standardpartsarenotallowedtomodifybyhand钣件和模具是否有干涉Isinterferencebetweenpartsanddie?垫板是否固定在模架上Arebackingplatefixedtodieset?螺丝锁入深度lock-indepthofscrew2倍螺丝直径2timesofscrewdiameter是否有垫片且固定在模具上Profileandfixedonthediepad≦2片模具外表油漆、喷字，铭牌是否按顾客要求制作Ispainting,lettering,nameplatecorrespondingtoclient'srequests?CAM是否有背托来防侧向力AreCAMunitswiththrustplates?CAM压料板下是否有停止块IstherestopblockunderCAMstripper?CAM凸轮与驱动座面接触是否足够IsthereenoughcontactbetweenCAManddrivingsurface?蓝丹95%以上blueabove95%冲头吃入量是否足够Dopuncheshaveenoughpeneration?是否在