实时网络下的智能制造37

1、Theinfusionofintelligencethattransformsthewayindustriesconceptualize,designandoperatethemanufacturingenterprise.SmartManufacturingasaReal-TimeNetworkedInformationEnterpriseJimDavisUCLA/InstituteforDigitalResearchandEducationandTomEdgarUTAustinSMLC(501c6)://smartmanufacturing.comWhatisSmartManufacturing?SmartManufacturingenablesallinformationaboutthemanufacturingprocesstobeavailablewhenitisneeded,whereitisneeded,andintheformthatitisneededacrossentiremanufacturingsupplychains,completeproductlifec。

2、ycles,multipleindustries,andsmall,mediumandlargeenterprises.TechnologyRoadmapReport(2009)31.MotivatingSmartProcessManufacturing2.TheBusinessCaseandtheBusinessTransformation3.TheTechnicalTransformation4.TheSmartProcessManufacturingRoadmap5.ThePathForward4Priorityactionsinfourcategories:•IndustrialCommunityModelingandSimulationPlatformsforSmartManufacturing•AffordableIndustrialDataCollectionandManagementSystems•EnterpriseWideIntegration:BusinessSystems,ManufacturingPlantsandSuppliers•EducationandT。

3、raininginSmartManufacturingImplementing21stCenturySMReport(2011)SMLCProgramAgendaforaSmartManufacturingPlatformLowerthecostforapplyingadvanceddataanalysis,modeling,andsimulationincoremanufacturingprocessesBuildpre-competitiveinfrastructureincludingnetworkandinformationtechnology,interoperability,andsharedbusinessdataEstablishanindustry-shared,community-sourceplatformandassociatedsoftwarethatfunctionsasan“apps”storeandclearinghouseCreateandprovidebroadaccesstonext-generationsensors,includingl。

4、ow-costsensingandsensorfusiontechnologiesEstablishtestbedsforsmartmanufacturingconceptsandmakethemavailabletocompaniesofallsizesIndustrialGasManufacturingSteelEnergyBio/PharmaElectronicsHealthcareEnergySupplyProductionandDeliveryCustomersOurcustomersdemandcapitaldisciplineandhighreliabilityOurgoalistomeettheirdemandsandmaintainhighenergyefficiencySmartManufacturingHelpsMeetOurGoals•Hostedcomputingimprovesresultsatalowercost•CommoninfrastructurefacilitatessupplychaincollaborationDesignOperations。

5、•LowcostsensorsandwirelessenablerealtimedecisionsMachineOperations&LineManagementTrade-OffsMachineFunctionBenchmarking&IntegratedLineandEnergyManagementManagingPowerfromtheGridGeneralDynamicsFORDIn-ProductionVirtualAluminumCastingsAgingtemperature240Cfor5hrs210230205Agingat250Cfor3hrsOptimizedHeatTreatmentProcessFasterandStronger!!220InitialHeatTreatmentProcessTargetStrength=220MPaJohnAllisonAIChE2010GeneralMillsFarmingDistributorSupplyChainCustomer•Customers“pushing”demands•Tracking&Traceabilit。

6、yManufacturingPlant11SupplyChainDistributionCenterCustomerBusinessSystems,ERPSmartGridSmartFactoryRecipeManagementMappingformulaintooperatingrecipesEDItransaction&qualitycertificationsFDATracking&traceabilityGeneralMillsNetworked-BasedManufacturingIntelligence&CollaborativeManufacturingGreenLightAnalyze-toputintoproductionMake–rightingredients–confirmationonrecipeRelease–meetrequirementstoreleaseMappingSAPinformationIntooperationMasterData(BOM,Specs,Vendor,Ingredients,FP)DirectConsumptionCoreSys。

7、temsDataInputCoreFunctionsRawMat’lInventoryFinishedProductInventoryProductionHistoryPlantFloorInventoryDemandPlanProductionOrderLineScheduleMQISMESSAPERPRedPrairieSAPAPOSAPPLMSAPMRPValueCreationGreenLighttoConvertGreenLighttoShipDemandDrivenSupplyChainWorkFlowLotTrackingOverusageOptimizationEngineTrace/RecallBOMValidationYardMgmtOptimizedInventoryBusinessApplicationsDirectedWorkSupplierManagedInvLineSupplyBinMgmtAllergen/MicroWorkFloweCOAGM’sECOSystemof“STUFF”TestBedGeneratedSMSystemsSmartMachin。

8、eOperations•Inproductionmachine-productmanagement•Benchmarkingmachine-productinteractions•Integrateddynamicmanagementofmachine-electricalpowerinteractions•AdaptablemachineconfigurationsInProductionUseofHighFidelityModelingandSimulation•Highfidelitymodelingforbettermanagement•RapidqualificationofcomponentsandproductsInProductionDecisionMakingwithGlobalIntegratedMetrics•DynamicBusinessandOperationalTradeoffDecision-Making•Dynamicperformancemanagementofglobalintegratedmetrics•Untappedcrossfactoryde。

9、greesoffreedomforoptimizingefficiencyandperformanceandcompressingtimeSupplyChainManagement•Supplychainvariabilityreductionandmanagementofrisk•TrackingandtraceabilityIndustryTestBedStrategyIndustry-DrivenDefinedfromTestBedsystemsMETA4InteroperableSupplyChainNetworkControl,Automation,OptimizationManagement&DecisionMeta2Demand-DynamicCustomertoSourceVariabilityPlanningMulti-DimensionalSmartManufacturingMeta3HigherFidelityProductionReal-timeQualificationIntegratedComputationalMaterialsEngineeringMat。

10、erials&EnergyMgmt.Meta1IntegratedWorkforce,Cyber,PhysicalSystemPerformanceVariabilityReductionBenchmarkingChallenge2Integrationofmanufacturingenterprisedata,control,automation,managementandoptimizationinfrastructuresChallenge4Precompetitiveandcompetitivecommunitysourcemodelinginnovation&simulationassimilationplatformChallenge1FactoryandsupplychaindemonstrationssitesofappliedmanufacturingintelligenceChallenge3Real-timesyncingvirtualmodelsandphysicaloperat。