APQP-PPAP全套表格

QS-9000FORMS1WORKBOOKV2.0aCopyright©1998,1999,2000MarchQualityServicesPartNameNAMEPartNumberNUMBEREngineeringChangeLevelECLEngineeringChangeLevelDateECLDATESupplierNameSUPPLIERSupplierCodeCODEStreetAddressADDRESSCityCITYStateSTATEZipZIPPhoneNumber555-555-5555CustomerNameGMDivisionDIVISIONApplicationAPPLICATIONFileNameFILE.XLSForsalesandtechnicalsupportcontactCarwinLtdTel:(44)01708861333/orFax867941TranslationEnglishGermanDOCUMENTEDITIONPRINTINGADVANCEDPRODUCTQUALITYPLANNINGANDCONTROLPLANREFERENCEMANUALFirstFeb-95MEASUREMENTSYSTEMANALYSISSecondJun-98POTENTIALFAILUREMODEANDEFFECTSANALYSISSecondFeb-95PRODUCTIONPARTAPPROVALThirdFeb-00THEFOLLOWINGLEVELSOFDOCUMENTSWEREUSEDTOPREPARETHISWORKBOOK.A-1DESIGNFMEACHECKLISTCustomerorInternalPartNo.NUMBERQuestionYesNoComment/ActionRequiredPersonResponsibleDueDate1WastheSFMEAand/orDFMEApreparedusingtheDaimlerChrysler,Ford,andGeneralMotorsPotentialFailureModeandEffectsAnalysis(FMEA)referencemanual?2Havehistoricalcampaignandwarrantydatabeenreviewed?3HavesimilarpartDFMEAsbeenconsidered?4DoestheSFMEAand/orDFMEAidentifySpecialCharacteristics?5Havedesigncharacteristicsthataffecthighriskpriorityfailuremodesbeenidentified?6Haveappropriatecorrectiveactionsbeenassignedtohighriskprioritynumbers?7Haveappropriatecorrectiveactionsbeenassignedtohighseveritynumbers?8Haveriskprioritiesbeenrevisedwhencorrectiveactionshavebeencompletedandverified?RevisionDate:PreparedBy:Page4of87A-2DESIGNINFORMATIONCHECKLISTCustomerorInternalPartNo.NUMBERQuestionYesNoComment/ActionRequiredPersonResponsibleDueDateA.GeneralDoesthedesignrequire:1-Newmaterials?2-Specialtooling?3Hasassemblybuildvariationanalysisbeenconsidered?4HasDesignofExperimentsbeenconsidered?5Isthereaplanforprototypesinplace?6HasaDFMEAbeencompleted?7HasaDFMAbeencompleted?8Haveserviceandmaintenanceissuesbeenconsidered?9HastheDesignVerificationPlanbeenconsidered?10Ifyes,wasitcompletedbyacrossfunctionalteam?11Areallspecifiedtests,methods,equipmentandacceptancecriteriaclearlydefinedandunderstood?12HaveSpecialCharacteristicsbeenselected?13Isbillofmaterialcomplete?14AreSpecialCharacteristicsproperlydocumented?B.EngineeringDrawings15Havedimensionsthataffectfit,functionanddurabilitybeenidentified?16Arereferencedimensionsidentifiedtominimizeinspectionlayouttime?Page5of87A-2DESIGNINFORMATIONCHECKLISTCustomerorInternalPartNo.NUMBERQuestionYesNoComment/ActionRequiredPersonResponsibleDueDate17Aresufficientcontrolpointsanddatumsurfacesidentifiedtodesignfunctionalgages?18Aretolerancescompatiblewithacceptedmanufacturingstandards?19Arethereanyrequirementsspecifiedthatcannotbeevaluatedusingknowninspectiontechniques?C.EngineeringPerformanceSpecifications20Haveallspecialcharacteristicsbeenidentified?21Istestloadingsufficienttoprovideallconditions,i.e.,productionvalidationandenduse?22Havepartsmanufacturedatminimumandmaximumspecificationsbeentested?23Canadditionalsamplesbetestedwhenareactionplanrequiresit,andstillconductregularlyscheduledin-processtests?24Willallproducttestingbedonein-house?25Ifnot,isitdonebyanapprovedsubcontractor?26Isthespecifiedtestsamplingsizeand/orfrequencyfeasible?27Ifrequired,hascustomerapprovalbeenobtainedfortestequipment?D.MaterialSpecification28Arespecialmaterialcharacteristicsidentified?29Arespecifiedmaterials,heattreatandsurfacetreatmentscompatiblewiththedurabilityrequirementsintheidentifiedenvironment?30Aretheintendedmaterialsuppliersonthecustomerapprovedlist?Page6of87A-2DESIGNINFORMATIONCHECKLISTCustomerorInternalPartNo.NUMBERQuestionYesNoComment/ActionRequiredPersonResponsibleDueDate31Willmaterialsuppliersberequiredtoprovidecertificationwitheachshipment?32HaveMaterialcharacteristicsrequiringinspectionbeenidentified?Ifso,33-Willcharacteristicsbecheckedin-house?34-Istestequipmentavailable?35-Willtrainingberequiredtoassureaccuratetestresults?36Willoutsidelaboratoriesbeused?37Arealllaboratoriesusedaccredited(ifrequired)?Havethefollowingmaterialrequirementsbeenconsidered:38-Handling?39-Storage?40-Environmental?RevisionDate:PreparedBy:Page7of87A-3NEWEQUIPMENT,TOOLING,ANDTESTEQUIPMENTCHECKLISTCustomerorInternalPartNo.NUMBERQuestionYesNoComment/ActionRequiredPersonResponsibleDueDateDoesthedesignrequire:1-Newmaterials?2-Quickchange?3-Volumefluctuations?4-Mistakeproofing?Havelistsbeenpreparedidentifying:5-Newequipment?6-Newtooling?7-Newtestequipment?Hasacceptancecriteriabeenagreeduponfor:8-Newequipment?9-Newtooling?10-Newtestequipment?11Willapreliminarycapabilitystudybeconductedatthetoolingand/orequipmentmanufacturer?12Hastestequipmentfeasibilityandaccuracybeenestablished?13Isapreventivemaintenanceplancompleteforequipmentandtooling?14Aresetupinstructionsfornewequipmentandtoolingcompleteandunderstandable?15Willcapablegagesbeavailabletorunpreliminaryprocesscapabilitystudiesattheequipmentsupplier'sfacility?16Willpreliminaryprocesscapabilitystudiesberunattheprocessingplant?17Haveprocesscharacteristicsthataffectspecialproductcharacteristicsbeenidentified?Page8of87A-3NEWEQUIPMENT,TOOLING,ANDTESTEQUIPMENTCHECKLISTCustomerorInternalPartNo.NUMBERQues