四川井口防喷维护资料(中英文)

=======================================================================================特别声明：以原文为准，译文仅供参考OMPNo:GIH-16Rev.A0801操作维修步骤第：GIH16版本号：A0801OPERATING&MAINTENANCEPROCEDURE操作和维修步骤GREASEINJECTIONHEAD(LIGHTWEIGHTDESIGN)注脂控制头(轻型设计)(C/WPACKOFF,WIPER&BALLCHEKATQUN)(带封隔器、刮缆器&和快速由任型球型节流阀)=======================================================================================特别声明：以原文为准，译文仅供参考1.0DESIGNPRINCIPLETheGreaseInjectionHeadisdesignedtoperformawirelinesealingfunctiononbraidedcable.注脂控制头是为了进行编织电缆作业的密封功能而设计的。Positionedattheuppermostpointofthepressurecontrolequipmentstring,theGreaseInjectionHeadcomprisestwomajorsubassemblies:thestuffingboxorpack-offandtheflowtubeassembly.位于压力控制设备串的最上面的注脂控制头包括两个主要的分总成：密封盒或封隔器和阻流管总成。Theflowtubesareclosetolerancefittingaroundthewireline.Alongwiththeflowtubesleeves,theyformthemainlengthofthegreaseinjectioncontrolhead.Thislengthprovidessufficientcolumnheightwheninservicetoformaneffectivegreaseseal.阻流管与电缆的周围是紧配合，沿着阻流管套，它们成为了整个注脂控制头主要的长度构成，这个长度提供了足够的柱体高度，形成了一个有效的油脂密封的功能。Inoperation,theGreaseInjectionHeadisassembledaroundthewirelinebeforeitisattachedtotheropesocket.Thetoolstringisconnectedtotheropesocketandloweredintothelubricator,withthewellshutinbelow.操作时，在注脂控制头被连接到绳套之前是围绕电缆组装的，仪器串被连接到绳套并将其下放到阻流管，于封井器的下方。TheGreaseInjectionHeadisattachedtothetopofthelubricatorandhydraulicpressureisappliedtothepackoffboxpack-offrubber,sufficienttopackthewirelineoffthoroughly.注脂控制头被接到阻流管的顶部并施加液压压力于盘根盒的封隔胶皮，足以彻底封包住整个电缆。Thesealaroundthewirelineisachievedbyinjectinggreaseintotheflowtubesandcombinedwiththeactivationofthehydraulicpackinghead.Thegreasefillswithintheareabetweentheinsidewalloftheflowtubeandtheoutsidesurfaceofthewirelineformingaliquidsealaroundthewireline.电缆周围的密封是通过在阻流管中注入油脂结合与液压封隔头的作用来完成的，油脂填充在阻流管壁内部和电缆外表面之间的区域以形成电缆周围的液体密封。Features特性•SuppliedwithquickunionwithBallCheck提供有带有截流球阀的快速由任连接；•StandardandH2Sserviceavailable标准的和可用于硫化氢（H2S）的作业；•Wiresizeandflowtubesizearesuppliedasrequest电缆尺寸和阻流管尺寸按要求提供；•OptionalWiperconfigurations(DualWiperTypeorWiper&Pack-offType)可选的刮缆器配置（双刮缆器型或刮缆器和盘根型）=======================================================================================特别声明：以原文为准，译文仅供参考2.0MAINTENANCEINSTRUCTION维修保养指南•TheGreaseInjectionHeadshouldbedisassembledandwashedwithdegreasesolventaftereveryoperation.每次作业完成以后要拆下注脂控制头并用脱脂溶剂清洗；•Checko-ringsandback-uprings;replaceifnecessary.检查o型环和支撑环；如有必要就替换；•TheWiperLowerGland,WiperUpperGland,Pack-offLowerGlandandPack-offUpperGlandshouldbechecked.IfIDiswornouttoomuch,discardandreplacewithnewparts.UseofwornoutSplitBushingandInterlockingBushwillcauseunevenwearontheWiper.刮缆器下密封压盖、刮缆器上密封压盖、盘根下密封压盖和上密封压盖都要检查，如果内径磨损太多，则扔掉，并换新的，使用磨损严重的拆分的衬套和联动衬套会导致刮缆器的不均匀的磨损。•NewWiperandPack-offshouldbeusedifexistingWiperandPack-offdidnotwipethewirelinecleansatisfactorilyduringlastoperation.如果在上一次操作的过程中，发现刮缆器和盘根不能把电缆刮的令人满意的干净，则更换新的刮缆器和盘根。•FlowTubesshouldbecheckedforwearandshouldbechanged.SelectappropriateFlowTubesforaparticularwireropebeingused.ToobigIDFlowTubeswillincreasethegreaseconsumptionandmightnotformacompleteseal,whiletoosmallIDFlowTubeswillresultinbirdnestingoftheline.要检查阻流管的磨损，有磨损应更换，对所使用的特定的钢丝绳要选择使用适当的阻流管,内径太大的阻流管会增加油脂的消耗，并且不能形成一个完整的密封，而阻流管内径太小时会在电缆上形成鸟笼套。•Forbestresults,thelineshouldbemilkedat100feetintervalsandtheaverageofaminimumof5differentreadingsshouldbeobtained.AclosefitFlowTubeshouldhaveabout0.004**clearancebetweenaveragelinesizeandFlowTubeIDandshouldnotbeusedwhenexceed0.010clearance(or0.014for5/16lineandlarger).Thiswillusuallyindicatedbytheabnormalconsumptionofgrease.最好的方案是，电缆应该像挤奶那样挤进100英尺，平均最少获得5个不同位置的读数，一个与阻流管之间的紧密的配合应有约0.004的间隙，**电缆尺寸和阻流管内径之间的平均间隙超过0.010英寸时，不能使用，(或对于5/16的电缆到0.014间隙或更大）。这通常将显示异常的油脂消耗。**Note:Uselargerclearanceofabout0.006”whenrunningnewbraidedlinetoavoid“BirdNesting”.注意：当使用新的编织电缆时，应使用较大间隙，达到约0.006，以避免鸟嵌套。=======================================================================================特别声明：以原文为准，译文仅供参考3.0ASSEMBLYINSTRUCTION组装指南(RefertoOMPDrawing6.1)参考使用维修步骤图6.13.1Inspectallo-rings&back-upringsfornicks,cutsortears.Replaceasrequired.Inspectallpartsforsurfacesorotherstructuraldamage.Repairorreplaceasrequired.检查所有O型环和支承环有无裂纹，切口或毁损，检查所有零件的表面或其它的结构损坏，根据需要修理或替换。3.2Greaseallo-rings,back-uprings,o-ringssurfacesandthreadsandinstallasneededperassemblydrawing.为所有的O型环、支承环和O型环的表面上油并且按组装图的要求安装。Note:InstallO-ringsintheproperpositionasshowninthedrawingdetailview.注意：按照详细的操作维修图上显示的正确的位置安装O型环。3.3ClamptheWiperCylinder(2)intovice.将刮缆器筒体（2）夹进台钳；3.4InserttheWiperPiston(3)andtheSpring(8)intotheWiperCylinder(2)andretainsitusingtheRetainerNut(10).插入刮缆器活塞（3）和弹簧（8）到刮缆器筒体（2）并且用止退螺帽（10）保持住它；3.5InserttheWiperLowerGland(13),theWiperElement(12)andtheWiperUpperGland(11)intothePack-offCylinder(14).插入刮缆器底部密封压盖（13）、刮缆元件（12）和刮缆器上部密封压盖（11）进入到盘根筒体(14)；3.6InstallthePack-OffCylinder(14)sub-assemblyontotheWiperCylindersub-assembly.安装盘根筒体（14）分总成到刮缆器筒体分总成；3.7InsertthePack-OffPiston(15)andtheSpring(19)intothePack-OffCylinder(14).插入盘根活塞(15)和弹簧(19)进入到盘根筒体(14);3.8InsertthePack-offLowerGland(22),thePack-offElement(21)andthePack-offUpperGland(20)intothePack-offHousing(23).(RefertoOMPDrawing6