高压均质机说明书-ATS-AH100D

ATSENGINC.1ATSEngineeringInc.OWNER’SMANUALAH100DATSENGINC.2Attention1.Toavoidtheparticlesofimpurities(suchasiron,glass,etc.)intothehomogenizertowearinletvalveandhomogenizingvalve,everymaterielshouldbefilteredbyfilterscreenof60-100mubeforeitisputintohomogenizertohomogenized.2.Itisforbiddentooperatemachinelongtimewhenthereisnomaterial3.Donotturnonhomogenizerunderhandlewastightly,forsuddenoverloadcapacitywilldamagemotor.4.AH08-100homogenizerisdesignedforproduction.Themachinecanworkforalongtime.5.Solidceramicplungerusedforhomogenizer.Sothetemperaturechangesofproductcontactpiecescouldn’tover70℃,ortheplungermayrupture.Therangeoftemperaturechangesshouldn’tover5℃,especiallyundercleaningoperation.ATSENGINC.3ATSENGINC.41ThetheoryofHomogenization1.1WhatishomogenizationHomogenizationisfinishedbyhomogenizingvalveandpistonwhichcanrefinethematerialoccurredinthehomogeneousvalveandmixthem.1.2ThetheoryofhomogenizationMaterialisinhaledthroughthepiston.Withthehelpoftheplunger,itcanenterthegap.Also,thesizeofthegapischangingwithdifferentpressures.Releasingthepressure,thematerialejectwiththespeedofonethousandtoonethousandandfivehundredmeterspersecond.Threeeffectsproducedafterthematerialhittheimpactringwhichisoneofthevalvecomponents.HoleeffectThematerialaccumulatedhighenergyafterpressedbytheplunger.Whenpassingthelimitinggap,itcanreleasehighenergyafterthesuddendecreasingofpressure.Throughit,thematerialcanbesmashedandrefined.ThisiscalledHoleeffect.ImpacteffectWhenpassingthelimitinggap,thematerialsmashedandrefinedafterhittingthespecialimpactring.SheareffectThehighspeedingmaterialproducestrongshearingwhencrossingthevalvechamberchannelandlimitinggap.ATSENGINC.51.3Functiondiagramofplungerpump1.4Functiondiagramofhomogeneousvalve1.5FunctiondiagramoftwostageshomogeneousvalvesATSENGINC.62Introductionofequipmentstructure2.1Pressureblock1-stainlessinletcup6-inletpipe2-inletvalveplunger7-outletpipe3-outletvalveplunger8-pressureblock4-pressuregauge9-thefirststagevalve5-thesecondstagevalveATSENGINC.72.2ceramicplunger1-solidceramicplunger2-locknut3-tensionring4-spacerring-plungersealATSENGINC.82.3inletvalvePressureblockwasmadeoftwo-phasealloysstainlesssteel.Toensureequipmentworkwellunderhighpressureandeasilyremovalandinstallation.Theinternalpipesizeofpressureblockis12ml.Atleast50mlmaterialcanbeoperatedcircularlywiththespecialfeeder.Installationwithpressureblock:√Asolidceramicplunger,whichhassmoothsurfaceandhighcorrosion-resistantthatself-lubricating.√Specialmaterialofplungerseal.Itcanbeusedwithnowaterlubrication.√Unidirectionalinletvalveandoutletvalve.Avalvesupportwasbeinstalledunderinletvalvewhichcanberemoval.InletvalveismadeofalloyswithhighhardnessSTELLITE√Adigtalgaugeofhighprecisionwhichadoptedsanitarydesignandwithbattery.1.fixednut2.fixedplug3.gasket4.o-ring5.spring6.ceramicball7.inletvalveseatATSENGINC.92.4homogeneousvalvegroupAsetvalvewasinstalledinvalvebodybyrotatinghandletopushmandriltochangepressure.Theyformedastandardhomogenousvalvegroup.1-homogenousvalvebody2-O-ring3-InsideO-ring4-OutsideO-ring5-MandrilO-ring6-Mandril7-HandleATSENGINC.102.5homogeneousvalveWesuppliedtwosetsofhomogeneousvalvesforAH100D.Onesetemulsionvalveandonesetrupturevalve.Emulsionvalveisformedbyoneceramicball,onestainlesscollisionringandonetungstencarbidevalveseat.Bothsidesofvalveseatcanbeused,soitcanbeusedforamoretime.Emulsionvalveusuallyusedforpreparationofemulsion,forexample,Chemicalandpharmaceutical:vitaminemulsion,veinemulsionFoodandbeverage:essence，juice，vegetableproteinbeverageDairyproducts:milk,icecream，cream，yogurtRupturevalveisformedbyoneimpacthead,onevalveseatandoneimpactring.Theyaremadeoftungstencarbide.ATSENGINC.112.6TechnicalparametersoftheequipmentModel:AH100DCapacity:8-15L/HMaximumoperatingpressure:1800barStrokeofequipment:98-184times/minMaximumviscosity:2000CpMaximumtemperatureoftheproduct:90℃Maximumtemperatureofthesteam：121℃ATSENGINC.123.EquipmentOperation3.1.Checkbeforestart1.ATShigh-pressuredhomogenizerisdesignedtoreachveryhighpressure,therefore,goodoperationalhabitcanpreventandavoidinjuries&harmtodeviceitself.2.Inordertousethisequipmentaccuratelyandsafely,operatorsareaskedtomakeregularandnecessaryinspection,makesurethattheequipmentworksinidealconditionandpreventanypossibleproblems.Note:Makesurenometalparticlesinhomogenizingorbrokenmaterialfluid.3.MakesurethatboltsontheFlan,differentconnectingandpressuremassaretotallytightened.4.Putupthepowerlineandturnonthemainpower.5.Checktherotationaldirectionofmotor.Makesurethatfanrotatesinthedirectionofthearrow.Note:Ifthedirectionofmotorisnotconsistentwiththedirectionofthearrow,pleaseadjusttheconnectionontheelectricplug.6.Checkmanifoldsassemblecorrectornot,manifoldswasherswellornot,iftheyarecorrectandwell,thenyoucanreconfiguremanifolds.7.Makesurethattwostageshomogenizingvalvehandwheelsaretotallyloosened,butnottooloosen.8.Presstheswitchofpressuregaugeandconfirmthevalueiszero.9.Checkthering&pistonsealperiodicallytomakeitleak-off.ATSENGINC.133.2Turnontheequipment1.Addsomewaterintotheinletcup.2.Makesurehandleislo