VSM-优秀VSM价值流程图模板

Output/InventoryOutput/InventoryOutput/InventoryOutput/InventoryOutput/InventoryOutput/InventoryOutput/InventoryOutput/InventoryOp:1STANTARE(stamping)Op:2ZINCARE(plating)Op:3NITUIRE1(riveting1)Op:4NITUIRE2(riveting2)Op:5ASAMBLARE(assembling)Op:6VERIFICARE(checking)Op:7AMBALARE(packing)Op:9LIVRARE(delivery)HC=2p/2shfHC=3p/3shfHC=1p/1shfHC=1p/1shfHC=12p/1shfHC=6p/1shfHC=1p/1shfsaptamanalWeeklydeliveryPT=1,2secPT=12secPT=12secPT=12secPT=85secPT=20secPT=8sec(weekly)DGR=5000/dayPM=0,5h/dPM=1,5h/dPM=0PM=0PM=-PM=-PM=-25,000pcs0UD=-0UD=0,2h/d2,800UD=00UD=0720UD=-400UD=-2,250UD=-350bucC/O=1,5hbucC/O=-bucC/O=0,5h/dbucC/O=0,5h/dbucC/O=0,5h/dbucC/O=-bucC/O=-buc(pcs)Yield:99%(pcs)Yield:99%(pcs)Yield:100%(pcs)Yield:100%(pcs)Yield:100%(pcs)Yield:100%(pcs)Yield:100%(pcs)LT=15zile(days)1,2sec12sec12sec12sec85sec20sec8secPT=150,2sec95sec42secSTANDARD1VA/VETimpdetaktTQM1.MatriceaautocalitatiiCoordonatorproductie2.VerificareautomatizataNumaroperatoriTFMSuprafata1.MontajinlinieNumarutilaje2.KanbaninteroperationalSpidermanTPMOFRLTMTPTOEEWIPStocmagazieScor5SSlowmoversProductivitate55%VALUESTREAMMAPING-STADIUINITIAL3389zile-MIHAELAFLEANCOS101KPI's2zile5zile88%0%350mp15zileYearlyVolume=1,100,000pcsTakttime=5,7secProcessTime(PT)=151secLeadTime(LT)=15daysProductionLeadTime(PLT)=TBCPROIECTELEANBU/Celula:UKCell1,2si35,7secFamiliiproduse:130,146,94,12296%AXAPTASupplierPaddockReceptieMarfa(receivingmaterial)Forcasttrimestrial/Comenzilunare(quarterlyforecast/monthlyorders)Forcasttrimestrial/Comenzisaptamanale(quarterlyforecast/weeklyorders)Magaziecomponente(Componentswarehouse)Acoperiridesuprafata(Zinkplating)Magaziedeprodusefinite(Finishgoodswarehouse)PlanificarezilnicaPlanificaresaptamanala(weeklyplaning)reworkreworkrework5.000pcssafetystockforrivetedcase(notFIFOforthisstock)Output/InventoryOutput/InventoryOutput/InventoryOutput/InventoryOutput/InventoryOp:1STANTARE(stamping)Op:2NITUIRE(riveting)Op:3ASAMBLARE(assembling)Op:4VERIF.(check)AMB.(pack)Op:5LIVRARE(delivery)HC=2p/2shfHC=3p/1shfHC=14p/1shfHC=4p/1shfsaptamanalWeeklydeliveryPT=1,2secPT=18secPT=72secPT=18sec(weekly)DGR=5000/dayPM=0,5h/dPM=0PM=-PM=-25,000pcs45,000UD=-UD=0UD=-UD=-25,000bucC/O=0,5hC/O=0,1h/dC/O=0,05h/dC/O=-buc(pcs)Yield:99%Yield:100%Yield:100%Yield:100%(pcs)LT=5zile(days)1,2sec18sec72sec18secPT=109,2secSTANDARD1VA/VETimpdetaktConsolidarenituri1+2EliminarezincareCoordonatorproductieTQMNumaroperatori1.MatriceaautocalitatiiSuprafata2.VerificareautomatizataNumarutilajeTFMSpiderman1.Montajinlinie/conveior2.Kanbaninteroperational3.KanbanElectronicOFR4.InsurubareautomatizataLTTPMMTPTPresemanualeptcutieOEESMEDWIPSistemvizualandonStocmagazieNituirisipresariScor5SDPPMProductivitate80%60zile-2zile30zile95%500250mp121KPI's98%5zile29VALUESTREAMMAPING-FUTURESTATUSQ12012YearlyVolume=1.200.000pcsTakttime=5,2secProcessTime(PT)=127secLeadTime(LT)=5daysProductionLeadTime(PLT)=TBCPROIECTELEANBU/Celula:UKCell1,2si35,7secFamiliiproduse:130,146,94,122MIHAELAFLEANCOSAXAPTASupplierPaddockReceptieMarfa(receivingmaterial)Forcasttrimestrial/Comenzilunare(quarterlyforecast/monthlyorders)Forcasttrimestrial/Comenzisaptamanale(quarterlyforecast/weeklyorders)Magazie15K(StampedComponentswarehouse)Acoperiridesuprafata(Zinkplating)Magaziedeprodusefinite(Finishgoodswarehouse)reworkSignal1zi(day)4500FIFOFIFOFIFOSignalCoddebare(barcodesystem)FIFO1zi(day)4500Coddebare(barcodesystem)Magaziecomponente(Componentswarehouse)