带式输送机安装工艺指导书

带式输送机安装工艺指导书工艺名称Processname工艺要求Processrequest公差Tolerance质量问题QualityQuestion解决办法Solution地基Foundation按照带式输送机的安装尺寸，核实安装基础是否符合要求，测量安装基础是否在同一水平面上（指横向）Accordingtotheinstallationsizeofthebeltconveyor,Verifyinstallationbaseisinlinewiththerequirements,Whethermeasuringinstallationbasedonthesamehorizontalplane(Referstothehorizontal)水平面公差1/1000Leveloftolerance1/1000地基水平FoundationLevel可用垫片调整到水平为止Availableshimadjustmentatthelevel带式输送机安装中心线Thecenterlineofthebeltconveyorinstallation按总装图的安装尺寸要求，将其尺寸复制到地基上，划完线后，再由工程质检进行检验确认Accordingtotherequirementsofassemblydiagramofinstallationdimension,Its滚筒及托辊轴线对输送机机架中心线的垂直度2/1000，两相邻托辊对角线≤3mmPulleyandrollerlinetothecenterlineoftheconveyor先将头尾架划好中心，再用软线弹出带式输送机的中心线，根据中心线两侧分画中间架及支脚线Centerheadtailrackrowfirst,Popupthecenterlineofbeltsizeiscopiedtothefoundation,Afterdrawtheline,Confirmedbythetestengineeringqualityinspectionagainframeverticaldegree2/1000,Twoadjacentrollersdiagonal≤3mmconveyorwithasoftlineagain,Accordingtothecenterlineonbothsidesofthepictureframeandthelegline头尾架Headandtailframe在经检验合格后的安装中心线上，进行头尾架的安装所用工具千坠、水平尺、差尺，主要测量头、尾架、滚筒座是否在同一水平面上（要求1/1000），尔后测出滚筒轴线对输送机中心线的垂直度（要求2/1000）Intheinspectionqualifiedaftertheinstallationofthecenterline,Theheadandtailrackinstallationtoolsusedforthousandpendant,spiritlevel,ruler,mainlymeasuringheadandtailframe,pulleyisinthesamehorizontalplane(request1/1000),Then水平公差1/1000垂直公差2/1000Theleveloftolerance1/1000Theverticaltolerance2/1000地基不平，头尾架变形Thefoundationuneven,Headtotailframedeformation①地基不平可用垫片进行调整；②机架变形可调整机架(1)thefoundationunevengasketavailabletoadjust(2)theframedeformationadjustableframemeasuretheverticalityofcylinderaxisofthecenterlineoftheconveyor(request2/1000)支腿landingleg首先检测支腿是否变形，方法是测量两立柱的对角线，观测两立柱是否在同一平面上，确认无质量问题后，按地脚线进行安装，安装后确保支腿两侧立柱的直线度在任意25m长度内，公差为5mm，输送机长度≤100m，直线度10mm＞100-300m,直线度30mm以内ThefirstDetectingwhetherthelegtransformation,Methodsarethetwopillarofdiagonalmeasurement,Ifobservedtwocolumnsonthesameplane,Afterconfirmedwithnoqualityproblem,Accordingtotheanchorlineinstallation,Afterinstallationto对角线≤4，在任意25m直线度5mm≤100m直线度10mm,＞100-300m直线度30mm以内Diagonal≤4,Inany25mstraightness5mmorless100mstraightnessis10mm,100-300-mstraightnesswithin30mm地基不平，支腿变形Thefoundationuneven,Headtotailframedeformation①用垫片调整地脚；②修正支腿或变换(1)withthegaskettoadjusttheanchor(2)correctionoflegorchangeensurethatthelegoneithersideofthecolumnthestraightnessinarbitrarylengthof25m,toleranceof5mm,Conveyorlength100morless,straightness10mm＞100-300m,Straightnessof30mm中间架MiddleFrame按图确定好下料点位置，首先安装与其对应的中间架，尔后按中间架排号进行安装，边安装边测量孔的对角线≤4mm，安装完后必须经质检人员签字合格后方可进行下一步工序Accordingtothefigurefineblankingpointlocationisdetermined,Firstinstallationanditscorrespondingtothemiddleoftheframe,Thenaccordingtothenumeralmiddleframeforinstallation,Instal两侧中间架水平度2/1000，安装托辊横梁孔的对角线公差≤4mmOnbothsidesofthemiddle2/1000levelness,Installidlerbeamholediagonaltoleranceof4mmorless两中间架不在同一水平面上，对角线超差Twothemiddleframeisnotinthesamehorizontalplane,diagonalerror应认真调整、测量，注：这是对输送机跑偏与否起到关键性的工艺Shouldbecarefullyadjusted,measurementNote:Thisiskeytechnologyintermsofconveyorrunningdeviationornotlwhilemeasuringholediagonal4mmorless,Aftertheinstallationmustbedonebythequalityinspectionpersonnelqualifiedrearcancarriesonthenextworkingprocedure滚筒pulley头尾滚筒的安装要求转动灵活，垂直度要符合2/1000的公差要求Therequestofinstallationaboutheadandreturnpulleyisflexiblerotation水平度1/1000Levelness1/1000垂直度2/1000Vertical2/1000①滚筒转动不灵活；Pulley’srotationisnotflexible②垂直度超差Verticalbeyondtolerance①滚筒两侧瓦合用垫片进行调整到转动灵活为止；Adjustbothsidesofpulley’stilecombinationwashertoflexiblerotation②检查划线是否有误，Checkthedashwhetherhavemistake用调整螺栓进行调整beadjustedbyadjustingthescrew托辊横梁及托辊conveyframeandroller认真查阅总装配图，注意缓冲托辊、前倾横梁及过渡横梁、调心托辊横梁的安装位置（两边的调心托辊先不上）Carefullyreviewthegeneralassemblydrawing,Noticetheinstallationlocationofimpactrollers,forwardbeamsandexcessivebeam,sphericalrollerbeams(sphericalrollersbothsidecan’tinstallfirstly)输送带Conveyorbelt输送带安装前必须严格检查转动件转动是否灵活可靠，确认无问题后，可安装输送带，输送带的吊装严禁用带锐角的工具或钢丝绳直接接触带来吊运，可用＞80mm直径的圆管等穿入带心进行吊装，输送带接头贴接采用硫化贴接，需专业技术人员完成Conveyormustbestrictlycheckedbeforeinstallationtoconfirmturningwhetherflexibleandreliable.Installationconveyorsafterconfirmed.TransportingconveyorbeltsuseWithsharptoolsordirectcontactwithwireropeisforbidden.Liftingcanusepenetrationwithahearttube(pipediameter＞带边撕裂Bandedgetear吊装工具不对，更换工具Liftingtoolsiswrong,changetools80mm).Connectorofconveyorbeltusethenpastesulfidebyprofessionalworkers.跑偏开关、拉绳开关Deviationswitch,Ropeswitch输送带安装完毕后，在试运行前必须安装好跑偏开关及拉绳开关，否则禁止试车运行Afterinstallingconveyorbelts,andBeforecommissioning，deviationswitchandropeswitchmustbeinstalledsuccessful.orcommissioningisforbidden驱动装置Drivemeans驱动装置安装时与传动滚筒对接，其两联轴器的标志一定对齐（此件为柱销联轴器）安装同心度≤0.7mm，安装完后按设备要求加足润滑油Installbuffdriveanddrivepulley，thelogoftwocouplingsmustalignment.(Thispieceispincoupling）Installationconcentricity≤0.7mm，AddLubricatingoilasequipmentrequestafterinstallation.同心度≤0.7mmConcentricity≤0.7mm转动时颤动或两相邻的轴承发热Rotationfibrillationortwoadjacentbearingsheating重新调整驱动装置位置，上下不同心可在驱动架下垫片，解决前后不同心，可移动驱动装置解决，以达到理想效果为止Re-adjustthepositionofdrivemeans.DrivingunderthegasketintheframewhileDowndi