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DC-CALC©Copyright1999-2004!版权所有PRESSUREDIECASTINGDIECALCULATIONSVersion3.0CH16Jun2004GLWdccalc3.0ch压铸模具计算ChineseLanguageVersionLicenceKeyExpiredHelpPageHelpManual可行性分析帮助页面帮助手册PRODUCT:5E+06Date:2004.10.26产品:日期:Customer:TimyPreparedBy:LiShaohua客户:准备人员:PartNumber:File:D:\design\Timy零件号码:档案:EnquiryNumber:8888Comments:2004008查询号码:备注:CASTINGDATA:MACHINEDATA:METALDATA:铸件数据:机器数据:金属数据:EnterMassorVolumemmorvMachineCodelk163hAlloyCode2Zn输入重量或体积机器编码:合金编码:EstimatedMass-part194.4gramsLK,DC160,163tonHotChamberZincAlloy5估计铸件重量EstimatedMass-o/flow50gramsSolidDensity6600Kg/m3估计充溢重量固体密度EstimatedVolume37.03cm3PlungerDiameter65.00mmLiquidDensity6500Kg/m3估计体积冲头直径液体密度MassEach0gramsShotCylinderDiam.100.00mmMin.FlowTemp.382Deg.C单腔重量压射缸直径最小流动温度No.ofCavities2ProtrudingshaftDiam.0.00mmSolidsFactorZ2.5Deg.C/%型腔数量活塞后导杆直径固体系数ZCastingMass0gramsAccumulatorPressure14.00MPaJFactor624铸造重量蓄能器压力J系数WallThickness3.0mmMax.PlungerSpeed2.50m/sec壁厚最大冲头速度Target%Solids10%IntensificationRatio1.00to1DischargeCoefficient0.70目标固体百分率增强比率流量系数Target%ColdFlow20%Max.MetalPressure33.14MPa目标冷流百分率最大金属压力MetalTemperature430Deg.CMaximumFlowRate8.30Lt/secCavityDieSteelH13P20/H13金属温度最大流量型腔用钢SetFlowRate(fast)4.15Lt/seckfactor0.0346设置流量K系数Fast-ShotSpeedSetting50%ofmaxSetPlungerSpeed(fast)1.25m/sec最大快压射速度设置设置冲头速度DC-CALC©Copyright1999-2004HotFlo!DIEDATA:模具数据:DieTemperature210Deg.C模具温度GateDepth20.00mm浇口厚度GateLength(percav.)0.5mm浇口长度(每腔)FlowAngle20degrees流动角度GateArea:actual20.00mm2浇口面积(实际):effectivemm2浇口面积(有效)CAVITYFILLINGDATA:型腔填充数据:CavityFillTimemsec充型时间TargetFillTime44msec目标充型时间Expected%Solids######%预计固体百分率Expected%ColdFlow######%预计冷流百分率GateSpeed######m/sec(attheflowangle)浇口速度(给定的流动角)流量(升/秒)TargetMin.Speed30m/sec最小目标速度TargetMax.Speed50m/secInjectionPower######KWFillPressure######MPa最大目标速度压射功率填充压力Atomised?######MaximumPower52.92KWPressureLost######MPa雾化?最大功率压力损失FillFlowRate######Lt/secPercentageUsed######%填充流量已用功率百分比FillPlungerSpeed######m/sec填充冲头速度HOTCHAMBERDATA:METALSPEEDP-QChartHelpNOZZLEAREA热室数据:金属速度P-O图帮助喷嘴面积Min.nozzlediameter######mmThroughMin.nozzle######m/sec#VALUE!######mm2最小喷嘴直径通过最小喷嘴HotFlo!Series######ThroughHotFlo!######m/sec#VALUE!######mm2HotFlo!系列通过HotFlo!系列Chosennozzlediameter12.0mmThroughactualnozzle######m/sec#VALUE!113mm2选择的喷嘴直径通过实际喷嘴DC-CALCLicenceNo.2080AuthorisedUser:FrechFarEastLtd.HongKong许可号许可证Copyright1999-2004ForOn-LineHelpManualContact:版权所有在线帮助手册HotfloDiecastingPty.Ltd.(Litres/sec)P-QCHARTDC-CALCSurfaceQualityAnalysisHotFlo!表面质量分析Product5E+06AlloyZincAlloy5产品合金MachineLK,DC160,163tonMetalTemperature430Deg.C机器金属温度No.ofCavities2UpperDieTemperature220Deg.C型腔数量模具温度上限CavityFillTimemsecLowerDieTemperature170Deg.C型腔填充时间模具温度下限GateSpeed######m/sec浇口速度冷流百分比与模具温度模具温度-摄氏度冷流模具温度上限模具温度下限DC-CALCVersion3.0CH16Jun2004AuthorisedUser:FrechFarEastLtd.版本3.0CH许可证富来远东有限公司LicenceNo:2080许可证号Copyright1999-2004HotfloDiecastingPty.Ltd.版权所有Hotflo压铸有限公司00000111111100150200250300350Dietemperature-CentigradePercentColdFlowvsDieTemperatureColdFlowUpperDieTemperatureLowerDieTemperatureDC-CALCLicenceKeyExpired横浇道、浇口及注料系统数据Version3.0CH16Jun2004版本3.0CHSection1:Fan-Gates第一部分:扇形浇口(Fan-gate)YoucanidentifyuptofourdifferentFan-gatesizesperdiewithmultiplecopiesofeach.每腔可确定多达四个不同的扇形浇口(Fan-gate)尺寸。在同一模内,可以使用扇形浇口(Fan-gate)和楔形切线浇口(TaperedTangentialRunnerGate)。ForTaperedTangentialRunnerGates,gotoSection2:below.对于楔形切线横浇道浇口(TaperedTangentialRunnerGate),转至第二部分。Fan-GateIdentifier:扇形浇口(Fan-gate)标示符NumberofidenticalFan-gatespercavity相同扇形浇口(Fan-gate)数量LinearDepthorLinearWidth?(dorw)线性厚度或线性宽度?Atthegate浇口处Attheentrytothegateland浇口区入口处Attheentrytotheparallelrunnersection平行横浇道部分入口处AtFan-gaterunnerpoint1扇形浇口(Fan-gate)横浇道点1处AtFan-gaterunnerpoint2扇形浇口(Fan-gate)横浇道点2处AtFan-gaterunnerpoint3扇形浇口(Fan-gate)横浇道点3处AtFan-gaterunnerpoint4扇形浇口(Fan-gate)横浇道点4处AtFan-gaterunnerpoint5扇形浇口(Fan-gate)横浇道点5处AtFan-gaterunnerpoint6扇形浇口(Fan-gate)横浇道点6处AtFan-gaterunnerpoint7扇形浇口(Fan-gate)横浇道点7处AtFan-gaterunnerpoint8扇形浇口(Fan-gate)横浇道点8处AtFan-gaterunnerpoint9扇形浇口(Fan-gate)横浇道点9处AttheentrytotheFan-gaterunner扇形浇口(Fan-gate)横浇道入口处Fan-gaterunnermass,grams扇形浇口(Fan-gate)横浇道重量(克)Angleofrunnertogate,degrees横浇道道浇口角度(度)GateareaofallFan-gates,mm2全部扇形浇口的浇口面积(mm2)Fan-GateIdentifier:扇形浇口(Fan-gate)标示符NumberofidenticalFan-gatespercavity每腔相同扇形浇口(Fan-gate)数量LinearDepthorLinearWidth?(dorw)Atthegate浇口处Attheentrytothegateland浇口区入口处Attheentrytotheparallelrunnersection平行横浇道部分入口处AtFan-gaterunnerpoint1扇形浇口(Fan-gate)横浇道点1处AtFan-gaterunnerpoint2扇形浇口(Fan-gate)横浇道点2处AtFan-gaterunnerpoint3扇形浇口(Fan-gate)横浇道点3处AtFan-gaterunnerpoint4扇形浇口(Fan-gate)横浇道点4处AtFan-gaterunnerpoint5扇形浇口(Fan-gate)横浇道点5处AtFan-gaterunnerpoint6扇形浇口(Fan-gate)横浇道点6处AtFan-gaterunnerpoint7扇形浇口(Fan-gate)横浇道点7处AtFan-gaterunnerpoint8扇形浇口(Fan-gate)横浇道点8处AtFan-gaterunnerpoint9扇形浇口(Fan-gate)横浇道点9处AttheentrytotheFan-gaterunner扇形浇口(Fan-gate)横浇道入口处Fan-gaterunnermass,grams扇形浇口(Fan-gate)横浇道重量(克)Angleofrunnertogate,degrees横浇道道浇口角度(度)GateareaofallFan-gates,mm2全部扇形浇口的浇口面积(mm2)Total
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