DUPLOMATIC伺服刀塔电气说明书(英文)

DUPLOMATICE.M.6427400VRELEASE7.111-026427071-400-en1SM-TURRETSCONTROLUNITDDC2-10-J**/22CONTROLUNITDDC2-18/10-J**/22Software:SFW062G402,SFW062G403,SFW062G406,SFW062G412,SFW062I403,SFW062I406,SFW062I412,SFW062I421,SFW062I429,SFW062I438,SFW062I439,SFW062I444,SFW062I445INSTALLATIONMANUALINSTRUCTIONSFORELECTRICALCONNECTIONSOFINTEGRATEDCONTROLUNITCorrespondencebetweenelectronicunitcodeandsoftwareElectronicunitCodeSoftwareTurretNotesDDC2-18/10-J20/220496066J20SFW062G402SFW062I402SM-*-25/2*-400Std.8/12positionsDDC2-18/10-J**/220496066J**SFW062I444SM-*-25/2*-4008/12positionshighinertiaDDC2-18/10-J20/220496066J20SFW062G412SFW062I412SM-*-25/2*-4006and12positionsDDC2-18/10-J**/220496066J**SFW062I439SM-*-25/2*-40012and24positionsDDC2-10-J20/220496032J20SFW062G403SFW062I403SM-*-20/2*-400Std.8/12positionsDDC2-10-J20/220496032J20SFW062G406SFW062I403SM-*-20/2*-4006and12positionsDDC2-10-J**/220496032J**SFW062I438SM-*-20/2*-40012and24positionsDDC2-10-J16/220496032J16SFW062G403SFW062I403SM-*-16/2*-400Std.8/12positionsDDC2-10-J16/220496032J16SFW062G406SFW062I406SM-*-16/2*-4006and12positionsDDC2-10-J**/220496032J**SFW062I421SM-*-16/2*-4008and12positionsDDC2-10-J**/220496032J**SFW062I445SM-*-16/2*-4008and16positionsDDC2-10-J16/220496032J16SFW062G407SM-*-12/2*-4008/12positionsDDC2-10-J**/220496032J**SFW062I407SM-*-12/2*-4008and12positionsNotes:Softwarerelease‘G’willbereplacedbysoftwarerelease‘I’thatisfullycompatibleandaddsmorefunctionalities.DUPLOMATICE.M.6427400VRELEASE7.111-026427071-400-en2Contents1.GENERALINFORMATION3CODEOFTHECONTROLUNIT3IMPORTANTNOTEFORSAFETY3EMCCOMPLIANCE3TECHNICALCARACTERISTICSOFTHECONTROLUNIT42.ELECTRICALCONNECTIONS5SUPPLY5POWERSUPPLY400VAC3F5POWERSUPPLY230VAC2F5POWERSUPPLY24VDCFORI/O5TECHNICALSPECIFICATIONSFORPOWERTRANSFORMERDESIGN5I/OSIGNALS6OUTPUTSTOCNC6OUTPUTSTOELECTROVALVE6INPUTSFROMCNC6SELECTIONOFTHENUMBEROFPOSITIONS6SELECTIONOFLOW/HIGHINERTIA6SELECTIONOFSTANDARD/MAINTENANCESPEED6CONNECTIONBOXANDTERMINALSLAY-OUT73.INTERFACINGTOCNC8OPERATINGFUNCTIONS8ZEROSEARCH8OPERATINGFUNCTIONSDESCRIPTION9OPERATINGFUNCTIONN°0:EMERGENCY/RESET11OPERATINGFUNCTIONN°1,2,3:AUTOMATIC11OPERATINGFUNCTIONN°4:JOG12OPERATINGFUNCTIONN°5:SERVICE12OPERATINGFUNCTIONN°6:MAINTENANCE12OPERATINGFUNCTIONN°7:SAFETY134.DIAGNOSTIC15ALARMSANDWARNINGS15EXTENDEDALARMDESCRIPTION/TROUBLESHOOTING16Theinformationdescribedinthismanualmaybesubjecttovariationsduetotechnicalmodifications.DUPLOMATICS.p.A.reservestherighttomodifythecontentsofthismanualwithoutpriornotice.DUPLOMATICE.M.6427400VRELEASE7.111-026427071-400-en31.GENERALINFORMATIONTheDuplomaticcontrolunitisacompactsystemthatcontrolsallfunctionsregardingpositioninganddrivingoftheSM*turretsDuplomatic.Theinterfacingtothelatheispowerfulandsimplifiedforaneasyinstallation.SeriallineRS232issetfordiagnosticandremotecontrolbyPC.CODEOFTHECONTROLUNITItispossibletoseeallthedataconcerningthecontrolunitlookingatthisstamp,appliedonitsrack.Correspondence:Model:DDC2-10-J20/22Softwareversion:SFW062I403forSMA-20IMPORTANTNOTEFORSAFETYDonotmanipulatetheinsideoftheunitOnlypersonnelauthorizedbyDuplomaticmaymanipulatetheinsideofthisunit.DonotmanipulatetheconnectorswiththeunitconnectedtoACpower.Beforemanipulatingtheconnectors(inputs/outputs,feedback,etc.)makesurethattheunitisnotconnectedtoACpower.Thecontrolunit,evenafterthepoweroffofthesupply,storesinternallyelectricpoweruntilthepowercapacitorsarecharged.Becarefulwhenoperateonit.EMCCOMPLIANCETheturrethasbeentestedundertheconditionreportedasfollowsandobtainedthecompliancefor:CEIEN61800-3andCEIEN61800-4.DUPLOMATICE.M.6427400VRELEASE7.111-026427071-400-en4CHARACTERISTICSOFTHECONTROLUNITTYPEDDC2-10-J**/22•Bestpathresearch.•Externalselectionofrotationdirection.•Automaticreferencesearch.•Paritycontrolonpositioncode.•Enhanceddiagnostic.•Selectionoftworangesofpositions(eg.8and12or6and12)withdedicatedinputs.•Selectionofinertiaondiscwithdedicatedinput.•Speedreductionformaintenancepurposeswithdedicatedinput.•'Safety'behaviourcanbesetbyCNCorPC.Theentireunitisinsulatedfromtheexternalwithoptoinsulatorstosatisfysafetystandards.Parametersofthesystemareoptimisedandcannotbemodifiedbythecustomer.TECHNICALCARACTERISTICSOFTHECONTROLUNITPowersupplyPowerinput3F400V+15%-10%50/60Hz±2Hz3Φ10Amax.Auxiliaryinput2F230V±10%50/60Hz±2Hz2Φ35VAtab1SupplyforI/ODigitalinputs•Type•Voltage•CurrentoptoinsulatedSink24VDC±10%5mA@24VDCDigitaloutputs•Type•Voltage•MaxcurrentforsignalsElectrovalve•Type•VoltageMaxcurrentforelectrovalveOptoinsulated•TransistorNPN(Source)•24VDC±10%•0.2A@24VDCOptoinsulated•TransistorNPN(Source)•24VDC±10%•0.5A@24VDCtab2GeneralspecificationsOperativeTemperature0÷55°CHumidity30..95%Vibrations4GRMS(forshortperiod)0,5RMS(continuously)tab3DUPLOMATICE.M.6427400VRELEASE7.111-026427071-400-en52.ELECTRICALCONNECTIONSRefertotheannexdiagrams:1.:wiringdiagramforstandardturrets.2.:cables3.:timings4.:instructionsforRS-232serialcableSUPPLYPOWERSUPPLY400VAC3F(seetab1)Thecontrolunitrequiresathree-phase400VACinputforthepowercard.Apowercontactoronthe400AClinemustbeusedforemergencystop(seewiringdiagram)