压铸产量统计及设备全面效率OEE

部门/区域：Department生产部生产线/设备名称:冲压机代号日期12345A上班到下班的时间-包括加班时间(分)Worktotheworktime-includingovertime(points)840840840840840B1用餐时间(分)+工间休息时间（分）Dinnertime(points)andtakingcoffeebreakstime(points)3030303030B2设备点检、润滑及做5S的时间(分)Equipmenttally,lubricationanddo5Stime(points)2020202020B3开会时间(分)Meetingtime(points)00000B净利用时间（分）Netusetime(points)B=A-B1-B2-B3790790790790790B4产品转型/换模时间（分）Producttheconversion/Toolingchangetime(points)300000B5设备故障停机时间(分)Equipmentdowntime(points)00000B6工装/模具故障停机时间(分)Tooling/moulddowntime(points)00000B7生产前准备时间（分）Productionpreparationtime(points)00000B8物料短缺时间（分）Materialshortagetime(points)00000B9质量缺陷时间（分）Qualitydefecttime(points)00000B10操作失误时间（分）Operationalerrortime(points)00000C作业时间(分)Homeworktime(points)C=B-B4-B5-B6-B7-B8-B9-B10760790790790790压铸产量统计及设备全面效率OEED设备利用率EquipmentutilizationD=C/B96.2%100.0%100.0%100.0%100.0%E产量production(包括合格与不合格的)(includingqualifiedandtheunqualified)950879659884992F理想节拍时间(分)Theidealtakttime(points)0.0570.0570.0570.0570.057G设备性能效率EquipmentefficiencyG=(F*E)/C7.1%6.3%4.8%6.4%7.2%E1返工数量（件）Reworknumber(piece)00000E2报废数量（件）Scrapamount(Piece)0350250H质量率QualityrateH=(E-E1-E2)/E100.0%96.0%100.0%97.2%100.0%MOEE目标值Desiredvalue70%70%70%70%70%NOEE=D*G*H6.9%6.1%4.8%6.2%7.2%P设备故障停机率EquipmentbreakdownrateP=B5/B0%0%0%0%0%Q工装/模具故障停机率Tooling/MouldbreakdownrateQ=B6/B0%0%0%0%0%记录Record异常记录：(将异常情况记录下来,作为后续追踪、统计、分析、对策之重要资料)Abnormalrecords:(willrecordtheabnormalsituation,asafollow-uptracking,statisticalanalysis,thecountermeasuresofimportantmaterial),6789101112131496066036001320144084013201320402030030303030301010100101010101000000000091063032001280140080012801280000002000000000000000000000000000000000000000000000000000000000091063032001280138080012801280压铸产量统计及设备全面效率OEEline1100.0%100.0%100.0%#DIV/0!100.0%98.6%100.0%100.0%100.0%95386482109508796598849920.0570.0450.06200.0750.070.0970.070.076.0%6.2%15.9%#DIV/0!5.6%4.5%8.0%4.8%5.4%0000000004000000020095.8%100.0%100.0%#DIV/0!100.0%100.0%100.0%97.7%100.0%70%70%70%70%70%70%70%70%70%5.7%6.2%15.9%#DIV/0!5.6%4.4%8.0%4.7%5.4%0%0%0%#DIV/0!0%0%0%0%0%0%0%0%#DIV/0!0%0%0%0%0%检查checkup异常记录：(将异常情况记录下来,作为后续追踪、统计、分析、对策之重要资料)Abnormalrecords:(willrecordtheabnormalsituation,asafollow-uptracking,statisticalanalysis,thecountermeasuresofimportantmaterial),15161718192021222324132013201320132013201380144010800720303030303050303001010101010102020100100000010000012801280128012801280130013901040070000000101520000000000000000000480000000000000000000000000000000000000000000012801280128012801280129089510200700压铸产量统计及设备全面效率OEE100.0%100.0%100.0%100.0%100.0%99.2%64.4%98.1%#DIV/0!100.0%95386482179995095165988409530.070.070.070.070.070.0750.0870.07800.0975.2%4.7%4.5%4.4%5.2%5.5%6.4%6.8%#DIV/0!13.2%000000000015003500000098.4%100.0%100.0%95.6%100.0%100.0%100.0%100.0%#DIV/0!100.0%70%70%70%70%70%70%70%70%70%70%5.1%4.7%4.5%4.2%5.2%5.5%4.1%6.6%#DIV/0!13.2%0%0%0%0%0%0%0%0%#DIV/0!0%0%0%0%0%0%0%35%0%#DIV/0!0%审核Examine异常记录：(将异常情况记录下来,作为后续追踪、统计、分析、对策之重要资料)Abnormalrecords:(willrecordtheabnormalsituation,asafollow-uptracking,statisticalanalysis,thecountermeasuresofimportantmaterial),2017年1月设备编号:EquipmentNo.125-2625262728293031综合3001320132013201320132003054010101010101007201010101010100350000000010280130013001300130013000294600000000950000000000000004800000000000000000000000000000000028013001300130013001300028885压铸产量统计及设备全面效率OEE100.0%100.0%100.0%100.0%100.0%100.0%#DIV/0!#DIV/0!86482179985582183512500366950.0970.070.070.070.070.070.0729.9%4.4%4.3%4.6%4.4%4.5%#DIV/0!#DIV/0!000000000000000170100.0%100.0%100.0%100.0%100.0%100.0%100.0%#DIV/0!70%70%70%70%70%70%70%70%29.9%4.4%4.3%4.6%4.4%4.5%#DIV/0!#DIV/0!0%0%0%0%0%0%#DIV/0!#DIV/0!0%0%0%0%0%0%#DIV/0!#DIV/0!异常记录：(将异常情况记录下来,作为后续追踪、统计、分析、对策之重要资料)Abnormalrecords:(willrecordtheabnormalsituation,asafollow-uptracking,statisticalanalysis,thecountermeasuresofimportantmaterial),部门/区域：Department生产部生产线/设备名称:冲压机代号日期12345A上班到下班的时间-包括加班时间(分)Worktotheworktime-includingovertime(points)840840840840840B1用餐时间(分)+工间休息时间（分）Dinnertime(points)andtakingcoffeebreakstime(points)3030303030B2设备点检、润滑及做5S的时间(分)Equipmenttally,lubricationanddo5Stime(points)2020202020B3开会时间(分)Meetingtime(points)00000B净利用时间（分）Netusetime(points)B=A-B1-B2-B3790790790790790B4产品转型/换模时间（分）Producttheconversion/Toolingchangetime(points)300000B5设备故障停机时间(分)Equipmentdowntime(points)00000B6工装/模具故障停机时间(分)Tooling/moulddowntime(points)00000B7生产前准备时间（分）Productionpreparationtime(points)00000B8物料短缺时间（分）Materialshortagetime(points)00000B9质量缺陷时间（分）Qualitydefecttime(points)00000B10操作失误时间（分）Operationalerrortime(points)00000C作业时间(分)Homeworktime(points)C=B-B4-B5-B6-B7-B8-B9-B10760790790790790压铸产量统计及设备全面效率OEED设备利用率EquipmentutilizationD=C/B96.2%100.0%100.0%100.0%100.0%E产量production(包括合格与不合格的)(includingqualifiedandtheunqualified)950879659884992F理想节拍时间(分)Theidealtakttime(points)0.0570.0570.0570.0570.057G设备性能效率EquipmentefficiencyG=(F*E)/C7.1%6.3%4.8%6.4%7.2%E1返工数量（件）Reworknumber(piece)00000E2报废数量（件）Scrapamount(Piece)0120250H质量率QualityrateH=(E-E1-E2)/E100.0%98.6%100.0%97.2%100.0%MOEE目标值Desiredvalue70%70%70%70%70%NOEE=D*G*H6.9%6.