注塑件控制计划中英版201408

1Checkincominggrades核对来料牌号NogradesError无牌号错误Materialreport材质报告1bag/batch1袋/批Everylot每批次inspectionrecords检验记录2Packagingmaterials材料包装Nondamagedpackaging,logointegrity包装无破损、标识完整Visualinspection目视检查1bag/batch1袋/批Everylot每批次inspectionrecords检验记录3PlasticparticleappearanceUniformparticlesize颗粒大小均匀Visualinspection目视检查1bag/batch1袋/批Everylot每批次inspectionrecords检验记录1Rawmateriallogo原料标识Identifiziertklar,vollständig标识要清晰、明确、完整；Visualinspection目视检查1/batch1件/批Everylot每批次Record记录2Materialiengelegt原料摆放Set-placed定置摆放Visualinspection目视检查1/batch1件/批Everylot每批次Regularinspectionrecords定期检查记录3StorageEnvironment储存环境Notdamp不能受潮Visualinspection目视检查1/batch1件/批Everylot每批次Temperatur-undFeuchte-Checkliste温湿度检查表4FIFO先进先出SendsthematerialtoFIFO发料要先进先出Visualinspection目视检查1/batch1件/批Everylot每批次Materialrecords发料记录1Protectivematerials原料防护Nomaterialdamage无原料受损Visualinspection目视检查100%Everylot每批次2Retrospective追溯性Traceability可追溯StatedLotpicklist领料单上写明批号100%Everylot每批次Materialrequisition领料单1GewürzeGewicht拌料配重比Usematerialbacklessthan20%次料要小于20％Elektronik-Verhältnis电子称配比Once一次Fassmal每桶次SpicesRecord拌料记录2Spicestime拌料时间0.5H-1HRememberwhendetected记时器检测Once一次Fassmal每桶次SpicesRecord拌料记录1Bakefeedingtime烘料时间4H-6HRememberwhendetected记时器检测Once一次Eachoven每烘箱Record记录2Dryingtemperature烘料温度85℃±5℃Thermometer测温仪Once一次Eachoven每烘箱Record记录1Speed速度Once一次Time/12hoursMoldingconditionsforrecord成型条件记录表2Pressure壓力Once一次Time/12hoursMoldingconditionsforrecord成型条件记录表3Stroke行程Once一次Time/12hoursMoldingconditionsforrecord成型条件记录表4time時間Once一次Time/12hoursMoldingconditionsforrecord成型条件记录表30Materialrequisition领料60Injection成型50Dryingmaterial烘料40Spices拌料platformcar平台车BakeEinzug烘料机Banliao拌料机Ａ．ProductＡ．产品Ｂ．Process过程ControlCharacteristics控制参数Sample样品Method方法Moldingprocessstandards《成型条件标准书》；MaschinenLCD机台液晶显示屏IssuedDate(Rev.)升版日期PrototypePre-launchProductionCoreTeam-核心人员:ProcessN0.过程号ProcessName/OperationDescription过程名称/过程描述Machine,Device,Jig,ToolsForMfg.生产的机器/设备/工装OtherApproval/Date(IfReq'd.)其它批准/日期（如需要〕OtherApproval/Date(Ifreq'd.)其它批准/日期（如需要〕SupplierPlant供方/工厂公司SupplierPlantCode-供方代号PLM0012NO编号CONTROLPLAN控制计划CustomerEngineeringApproval/Date(IfReq'd.)客户工程批准/日期CustomerQualityApproval/Date(IfReq'd.)客户质量批准/日期ControlPlanNumber-控制计划编号：KeyContact/Phone-主要联系人/电话IssuedDate(Orig.)初版日期：2014-07-13Supplier/PlantApproval/Issue/IssueDate-供应商/工厂批准/发布FamilyofItem/LatestChangeLevel-零件号/最新更改水平PartNameDescription-零件名称/描述：20Store储存storagerack货架10IncomingInspection进料检验Product/Process/Specification/Tolerance产品/过程/规范/公差Evaluation/MeasurementTechnique评估/测量技术SpecialCharClass特性Size批量ＣurrentControlMethod控制方法Frequence频率Spritzgießmaschine注塑成型机Ａ．ProductＡ．产品Ｂ．Process过程ControlCharacteristics控制参数Sample样品Method方法IssuedDate(Rev.)升版日期PrototypePre-launchProductionCoreTeam-核心人员:ProcessN0.过程号ProcessName/OperationDescription过程名称/过程描述Machine,Device,Jig,ToolsForMfg.生产的机器/设备/工装OtherApproval/Date(IfReq'd.)其它批准/日期（如需要〕OtherApproval/Date(Ifreq'd.)其它批准/日期（如需要〕SupplierPlant供方/工厂公司SupplierPlantCode-供方代号PLM0012NO编号CONTROLPLAN控制计划CustomerEngineeringApproval/Date(IfReq'd.)客户工程批准/日期CustomerQualityApproval/Date(IfReq'd.)客户质量批准/日期ControlPlanNumber-控制计划编号：KeyContact/Phone-主要联系人/电话IssuedDate(Orig.)初版日期：2014-07-13Supplier/PlantApproval/Issue/IssueDate-供应商/工厂批准/发布FamilyofItem/LatestChangeLevel-零件号/最新更改水平PartNameDescription-零件名称/描述：Product/Process/Specification/Tolerance产品/过程/规范/公差Evaluation/MeasurementTechnique评估/测量技术SpecialCharClass特性Size批量ＣurrentControlMethod控制方法Frequence频率5AppearanceInspection外观Productsurfacehavenoobviousscratch,Combinedwiththeline,thereshallbenolackofmaterial,dirt产品表面无明显划痕、熔接痕，不可有缺Visualinspection目视检查首件（一模）；巡检（一模/一次）；自检（100%）首件；巡检（1次/4H）；自检（每班）Initialinspectionrecords;rovinginspectionrecords;Self-inspectionrecords初件检验记录；巡回检验记录；自主检验记录。Keycontrolsize特殊特性尺寸：11±0.2mm;￠10.6±0.2mm;12±0.2mm;10±0.1mm;9.5±0.1mm;5.2±0.2mm;10.5±0.2mm;￠10+0/-0.5mm;caliper,Projector卡尺，投影仪IPQC巡检（一模/一次）；IPQC巡检（1次/4H）；ZeichnungDimensionierung图面标注尺寸caliper,Projector卡尺，投影仪1shot一模Setup首件70Repair修边Messer美工刀1AppearanceInspection外观Theburrsize0.20mm,Repairthedamage0.10mm毛边大小为小于0.20mm，修缺不得大于0.10mm。Visualinspection,Comparisonofsamples目视检查，比对样品100％Pershift每班Self-inspectionrecords自主检验记录1AppearanceInspection外观Productsurfacehavenoobviousscratch,Combinedwiththeline,thereshallbenolackofmaterial,dirt产品表面无明显划痕、熔接痕，不可有缺Visualinspection目视检查C=0,AQL=0.4Everylot每批次inspectionrecords检验记录2Dimension尺寸Keycontrolsize特殊特性尺寸：11±0.2mm;￠10.6±0.2mm;12±0.2mm;10±0.1mm;9.5±0.1mm;5.2±0.2mm;10.5±0.2mm;￠10+0/-0.5mm;caliper,Projector卡尺，投影仪5PCS/次Everylot每批次inspectionrecords检验记录1outerpacking包装外观Packingnodamage,nodirty包装无破损、无脏污。Visualinspection目视检查100%Eachcarton每箱Record记录2Packagingandlabeling包装标识Nondamagedpackaging,logointegrity包装标识完整、书写清晰Visualinspection目视检查100%Eachcarton每箱Record记录3Thepackagenumber包装数量QTY/Packingcorrect产品数量正确无误Visualinspection目视检查100%Eachcarton每箱Record记录100Storage入库platformcar平台车1Productprotection产品防护Nodamagetotheproduct产品无受损Visualinspection目视检查100%Eachcarton每箱Properoperation适当操作1outerpacking包装外观Packingnodamage,nodirty包装无破损、无脏污。Visualinspection目视检查100%Eachcarton每箱Deliveryrecord出货记录2Pac